KTM 300 EXC, Repair Manual

Page: 38 / 289

6 FORK, TRIPLE CLAMP
36
101327-10
Main work
–
Remove screws
1
on the left fork leg. Lift off the fork protector.
–
Remove the screws on the right fork leg. Lift off the fork protector.
6.2.10 Installing the fork protector
101327-10
Main work
–
Position the fork protection on the left fork leg. Mount and tighten screws
1
.
Guideline
Remaining screws, chassis M6 10 Nm (7.4 lbf ft)
–
Position the fork protection on the right fork leg. Mount and tighten the screws.
Guideline
Remaining screws, chassis M6 10 Nm (7.4 lbf ft)
Finishing work
–
Install the fork legs. ( p. 35)
–
Install the front wheel. ( p. 93)
–
Refit the headlight mask with the headlight. ( p. 90)
–
Check the headlight setting. ( p. 117)
6.2.11 Performing a fork service
Condition
The fork legs have been removed.
201926-01
–
Disassemble the fork legs. ( p. 36)
–
Remove the spring. ( p. 38)
–
Disassemble the cartridge. ( p. 39)
–
Disassemble the piston rod. ( p. 40)
–
Disassemble the hydrostop unit. ( p. 41)
–
Disassemble the seal ring retainer. ( p. 42)
–
Check the fork legs. ( p. 42)
–
Assemble the seal ring retainer. ( p. 43)
–
Assemble the hydrostop unit. ( p. 44)
–
Assemble the piston rod. ( p. 44)
–
Assemble the cartridge. ( p. 46)
–
Assemble the fork legs. ( p. 47)
6.2.12 Disassembling the fork legs
Info
The steps are identical for both fork legs.
Condition
The fork legs are disassembled.