KTM 300 EXC, Repair Manual

Page: 46 / 289

6 FORK, TRIPLE CLAMP
44
201800-10
–
Mount and grease seal ring
1
.
Lubricant (T158) ( p. 270)
–
Mount and grease O-ring
2
.
Lubricant (T158) ( p. 270)
–
Position pilot bushing support
3
.
6.2.20 Assembling the hydrostop unit
Info
The steps are identical for both fork legs.
201783-10
–
Mount and grease O-ring
1
.
Lubricant (T158) ( p. 270)
–
Mount washer
2
.
–
Mount shim stack
3
with the smaller washers facing downward.
201784-10
–
Mount the new O-ring on hub
4
.
–
Mount the hub with washers
5
.
Info
It is possible that only one or no washer is present.
–
Mount and tighten adapter
6
.
Guideline
Hydrostop unit adapter M6x0.5 7 Nm (5.2 lbf ft)
201785-10
–
Mount shim stack
7
with the smaller washers facing downward.
–
Mount and tighten sleeve
8
.
Guideline
Hydrostop unit sleeve M6x0.5 7 Nm (5.2 lbf ft)
201975-10
–
Check distance
A
and total length
B
of the hydrostop.
Guideline
Hydrostop distance
≥
1.5 mm (
≥
0.059 in)
Hydrostop length 108.5… 109.5 mm (4.272…
4.311 in)
» If the dimensions are out of tolerance:
–
Add or remove washers
5
.
6.2.21 Assembling the piston rod
Info
The steps are identical for both fork legs, except for the hydrostop needle and valve.