KTM 250 EXC-F AUS 2012 Setup Instructions Download | Manualshive

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*3211776en*

3211776en

KTM-Sportmotorcycle AG

5230 Mattighofen/Austria

http://www.ktm.com

09/2011

Photo: Mitterbauer

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Summary of Contents for 250 EXC-F AUS 2012

Page 1: ...SETUP INSTRUCTIONS 2012 250 EXC F EU 250 EXC F AUS 250 EXC F SIX DAYS EU 250 XCF W USA Art no 3211776en ...

Page 2: ......

Page 3: ...t to modify or delete technical specifica tions prices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice KTM accepts no liability for delivery options deviations from illustrations and descriptions as well as misprints and other errors ...

Page 4: ...age reference more information is provided on the specified page Indicates information with more details or tips Indicates the result of a testing step Denotes a voltage measurement Denotes a current measurement Denotes a resistance measurement Formats used The typographical formats used in this document are explained below Proprietary name Identifies a proprietary name Name Identifies a protected...

Page 5: ...kage 12 Remove the box and the plastic packaging Info An assistant prevents the motorcycle from falling over To avoid damaging the motorcycle during the setup leave the protective film on the vehicle until you have finished Remove the separate enclosure and unpack it Check that the scope of delivery is complete on the basis of the enclosed packing list C00105 01 Have a lift stand available Lift st...

Page 6: ... tighten nuts 5 of the turn signals on both sides Connect connector 6 of the right turn signal with connector 7 which is marked green Connect connector 8 of the left turn signal with connector 9 which is marked red 601707 10 Route the clutch line with the clutch master cylinder toward the front between the upper and lower triple clamps Position the fork legs and tighten the screws of the triple cl...

Page 7: ...widths equal when tightening C00110 10 Position the controls on the right half of the handlebar Info The routing of the cables and throttle cables can be seen in the figure 401382 01 All EXC F models Mount the turn signal switch C00111 10 Position the controls on the left half of the handlebar Info The figure shows how to route the clutch line and wiring harness Install the front fender p 9 Refit ...

Page 8: ...children Wear suitable protective clothing and goggles Avoid contact with battery acid and battery gases Keep the battery away from sparks or open flames Charge only in well ventilated areas In the event of skin contact rinse with large amounts of water If battery acid gets in the eyes rinse with water for at least 15 minutes and con tact a physician Fill the battery Info Read the notes in the bat...

Page 9: ...ith the rubber band 2 Info Ensure that the retaining lugs engage in the fender Position the brake line and wiring harness Put the clamp on mount and tighten screw 3 Subsequent work Check the headlight setting p 7 3 3 Checking the headlight setting 0 0 A A 0 0 B B 400726 10 Position the vehicle upright on a horizontal surface in front of a light wall and make a mark at the height of the center of t...

Page 10: ...he motorcycle from the lift stand 3 5 Installing the front wheel Warning Danger of accidents Reduced braking efficiency due to oil or grease on the brake discs Always keep the brake discs free of oil and grease and clean them with brake cleaner when necessary 101388 11 Check the wheel bearing for damage and wear If the wheel bearing is damaged or worn Change the wheel bearing Clean and grease shaf...

Page 11: ... the fuel tank lower it at the rear and simultaneously push it forward Make sure that the seat is correctly locked in Mount and tighten the screw of the seat fixing Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft 3 9 Installing the battery 101394 10 Main work Insert battery into the battery compartment with the terminals facing to the front Battery YTX4L BS Reconnect rubber band 1 Connect p...

Page 12: ...igh charging current shortens the battery s service life If the charging current charging voltage and charging time are exceeded electrolyte escapes through the safety valves This reduces the battery capacity If the battery is depleted from starting the vehicle repeatedly the battery must be charged immediately If the battery is left in a discharged state for an extended period it will become over...

Page 13: ...stem 101305 10 Press release button 1 turn filler cap counterclockwise and lift it upwards and remove 3 12 Closing filler cap 101306 10 Replace the filler cap and turn clockwise until the release button 1 locks in place Info Route the fuel tank breather hose 2 without kinking 3 13 Refueling Danger Fire hazard Fuel is highly flammable Never refuel the vehicle near open flames or burning cigarettes ...

Page 14: ...he ground or the sewage system Switch off engine Open the filler cap p 11 A A 401226 10 Fill the fuel tank with fuel up to measurement A Guideline Measurement of A 35 mm 1 38 in Total fuel tank capacity approx XCF W 8 5 l 2 25 US gal Super unleaded ROZ 95 RON 95 PON 91 p 14 Total fuel tank capacity approx All EXC F mod els 9 l 2 4 US gal Super unleaded ROZ 95 RON 95 PON 91 p 14 Close the filler ca...

Page 15: ...S M8 15 Nm 11 1 lbf ft Screw chain sliding piece M8 15 Nm 11 1 lbf ft Screw engine brace M8 33 Nm 24 3 lbf ft Screw fork stub M8 15 Nm 11 1 lbf ft Screw front brake caliper M8 25 Nm 18 4 lbf ft Loctite 243 Screw handlebar clamp M8 20 Nm 14 8 lbf ft Screw side stand attachment M8 45 Nm 33 2 lbf ft Loctite 2701 Screw subframe M8 35 Nm 25 8 lbf ft Loctite 2701 Screw top steering stem EXC F SIX DAYS M...

Page 16: ...5 RON 95 PON 91 Guideline Only use unleaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use fuel containing methanol e g M15 M85 M100 or more than 10 ethanol e g E15 E25 E85 E100 ...

Page 17: ...AUXILIARY SUBSTANCES 15 Long life grease Guideline KTM recommends Motorex products Supplier Motorex Bike Grease 2000 ...

Page 18: ... 3211776en 3211776en KTM Sportmotorcycle AG 5230 Mattighofen Austria http www ktm com 09 2011 Photo Mitterbauer ...

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