KTM 250 EXC-F AUS 2012, Setup Instructions

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TECHNICAL DATA - TIGHTENING TORQUES FOR CHASSIS
13
Spoke nipple, front wheel M4.5 5… 6 Nm (3.7… 4.4 lbf ft)
–
Screw, battery terminal M5 2.5 Nm (1.84 lbf ft)
–
Screw, intake air temperature sensor M5 2 Nm (1.5 lbf ft)
–
Screw, shock absorber adjusting ring M5 5 Nm (3.7 lbf ft)
–
Screw, spoiler on fuel tank (XCF
‑
W) M5x12 1.5 Nm (1.11 lbf ft)
–
Spoke nipple, rear wheel M5 5… 6 Nm (3.7… 4.4 lbf ft)
–
Remaining nuts, chassis M6 10 Nm (7.4 lbf ft)
–
Remaining screws, chassis M6 10 Nm (7.4 lbf ft)
–
Screw, ball joint of push rod on foot
brake cylinder M6 10 Nm (7.4 lbf ft) Loctite
®
243™
Screw, chain sliding guard M6 6 Nm (4.4 lbf ft)
Loctite
®
243™
Screw, front brake disc M6 14 Nm (10.3 lbf ft) Loctite
®
243™
Screw, rear brake disc M6 14 Nm (10.3 lbf ft)
Loctite
®
243™
Fuel connection on fuel pump M8 10 Nm (7.4 lbf ft)
–
Nut, foot brake lever stop M8 20 Nm (14.8 lbf ft)
–
Nut, rear sprocket screw M8 35 Nm (25.8 lbf ft) Loctite
®
2701
Nut, rim lock M8 10 Nm (7.4 lbf ft)
–
Remaining nuts, chassis M8 25 Nm (18.4 lbf ft)
–
Remaining screws, chassis M8 25 Nm (18.4 lbf ft)
–
Screw, bottom triple clamp (EXC-F SIX
DAYS) M8 12 Nm (8.9 lbf ft)
–
Screw, bottom triple clamp (XCF
‑
W,
EXC
‑
F EU, EXC
‑
F AUS)
M8 15 Nm (11.1 lbf ft)
–
Screw, chain sliding piece M8 15 Nm (11.1 lbf ft)
–
Screw, engine brace M8 33 Nm (24.3 lbf ft)
–
Screw, fork stub M8 15 Nm (11.1 lbf ft)
–
Screw, front brake caliper M8 25 Nm (18.4 lbf ft)
Loctite
®
243™
Screw, handlebar clamp M8 20 Nm (14.8 lbf ft)
–
Screw, side stand attachment M8 45 Nm (33.2 lbf ft)
Loctite
®
2701
Screw, subframe M8 35 Nm (25.8 lbf ft)
Loctite
®
2701
Screw, top steering stem (EXC-F SIX
DAYS) M8 17 Nm (12.5 lbf ft) Loctite
®
243™
Screw, top steering stem (XCF
‑
W,
EXC
‑
F EU, EXC
‑
F AUS)
M8 20 Nm (14.8 lbf ft)
–
Screw, top triple clamp (EXC-F SIX
DAYS) M8 17 Nm (12.5 lbf ft)
–
Screw, top triple clamp (XCF
‑
W,
EXC
‑
F EU, EXC
‑
F AUS)
M8 20 Nm (14.8 lbf ft)
–
Engine attachment bolt M10 60 Nm (44.3 lbf ft)
–
Remaining nuts, chassis M10 45 Nm (33.2 lbf ft)
–
Remaining screws, chassis M10 45 Nm (33.2 lbf ft)
–
Screw, handlebar support M10 40 Nm (29.5 lbf ft)
Loctite
®
243™
Nut, fuel pump fixation M12 15 Nm (11.1 lbf ft)
–
Screw, bottom shock absorber M12 80 Nm (59 lbf ft)
Loctite
®
2701
Screw, top shock absorber M12 80 Nm (59 lbf ft) Loctite
®
2701
Nut, seat fixing M12x1 20 Nm (14.8 lbf ft)
–
Nut, swingarm pivot M16x1.5 100 Nm (73.8 lbf ft)
–
Nut, rear wheel spindle M20x1.5 80 Nm (59 lbf ft)
–
Screw, top steering head M20x1.5 12 Nm (8.9 lbf ft)
–
Screw-in nozzles, cooling system M20x1.5 12 Nm (8.9 lbf ft)
Loctite
®
243™
Screw, front wheel spindle M24x1.5 45 Nm (33.2 lbf ft)
–