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KTM 1290 Super Adventure S 2018, Owner'S Manual, Page: 212 / 348

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KTM 1290 Super Adventure S 2018 Owner'S Manual Download Page 212

13 SERVICE WORK ON THE CHASSIS

210

–

Clean and oil the dust boots and inner fork tubes of both fork
legs.

Universal oil spray (

p. 331)

–

Press dust boots

1

back into their installation position.

–

Remove excess oil.

Finishing work

–

Install front fender. (

p. 208)

–

Remove the vehicle from the center stand. (

p. 182)

13.23

Removing the tank cover

Preparatory work

–

Take off the passenger seat. (

p. 183)

–

Remove the front rider's seat. (

p. 184)

–

Remove the front side cover. (

p. 200)

Summary of Contents for 1290 Super Adventure S 2018

Page 1: ...OWNER S MANUAL 2018 1290 Super Adventure S Art no 3213751en...

Page 2: ......

Page 3: ...ver minor differences due to further developments in design cannot be ruled out completely All specifications are non binding KTM Sportmotorcycle GmbH specifically reserves the right to modify or dele...

Page 4: ...tional quality management standard ISO 9001 KTM uses quality assur ance processes that lead to the maximum possible quality of the products Issued by T V Management Service KTM Sportmotorcycle GmbH St...

Page 5: ...e parts accessories 18 3 4 Service 19 3 5 Figures 19 3 6 Customer service 19 4 VIEW OF VEHICLE 22 4 1 View of vehicle front left example 22 4 2 View of vehicle rear right example 24 5 SERIAL NUMBERS 2...

Page 6: ...r 52 6 30 Foot brake lever 53 6 31 Side stand 54 6 32 Center stand 55 7 COMBINATION INSTRUMENT 56 7 1 Combination instrument 56 7 2 Activation and test 57 7 3 Day Night mode 59 7 4 Warning notes 60 7...

Page 7: ...21 Extra Functions 104 7 27 22 Motorcycle 105 7 27 23 Heated Grips optional 105 7 27 24 Heated Seat optional 106 7 27 25 Load 107 7 27 26 Damping 108 7 27 27 Ride Mode 109 7 27 28 MTC 110 7 27 29 MTC...

Page 8: ...position of the foot brake lever 144 8 13 Adjusting the tilt of the combination instrument 145 9 PREPARING FOR USE 147 9 1 Advice on preparing for first use 147 9 2 Running in the engine 149 9 3 Loadi...

Page 9: ...3 15 Installing the bottom triple clamp cover 199 13 16 Removing the front side cover 200 13 17 Installing the front side cover 200 13 18 Removing the mask spoiler 201 13 19 Installing the mask spoile...

Page 10: ...se box 264 16 9 Checking the headlight setting 267 16 10 Adjusting the headlight range 268 16 11 Diagnostics connector 270 16 12 Front ACC1 and ACC2 270 16 13 ACC1 and ACC2 rear 271 17 COOLING SYSTEM...

Page 11: ...23 9 Chassis tightening torques 314 24 DECLARATIONS OF CONFORMITY 320 24 1 Declarations of conformity 320 24 2 Country specific declarations of conformity 324 25 OPEN SOURCE 325 25 1 Information on o...

Page 12: ...ith this symbol requires specialist knowledge and technical understanding In the interest of your own safety have these jobs performed by an authorized KTM workshop Your motorcycle will be optimally c...

Page 13: ...rework 1 2 Formats used The typographical formats used in this document are explained below Proprietary name Indicates a proprietary name Name Indicates a protected name Brand Indicates a brand availa...

Page 14: ...Dangers can arise for people property and the environment through use not as intended Any use of the vehicle beyond the intended and defined use constitutes misuse Misuse also includes the use of ope...

Page 15: ...variably lead to fatal or serious permanent injury if the appropriate measures are not taken Warning Indicates a danger that is likely to lead to fatal or serious injury if the appropriate measures ar...

Page 16: ...ed or rendered inoperative by any person Among those acts presumed to constitute tampering are the acts listed below 1 Removal or puncturing of the main silencer baffles header pipes or any other comp...

Page 17: ...ch as the exhaust system radiator engine shock absorber or brake system before the vehicle parts have cooled down Let the vehicle parts cool down before you perform any work on the vehicle Only operat...

Page 18: ...2 8 Work rules Special tools are necessary for some of the work These are not included with the vehicle and can be ordered under the number in parentheses Ex valve spring mounter 59029019000 During as...

Page 19: ...advise you 2 10 Owner s Manual It is important that you read this Owner s Manual carefully and completely before making your first trip The Own er s Manual contains useful information and many tips o...

Page 20: ...3 2 Operating and auxiliary substances Warning Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to enter the groundwater the soil or the sewage system Us...

Page 21: ...of components such as the drive train brakes or air filter For this reasons it may be necessary to service or replace worn parts before the interval listed in the service schedule is reached It is im...

Page 22: ...3 IMPORTANT NOTES 20 A list of authorized KTM dealers can be found on the KTM website International KTM Website http www ktm com...

Page 23: ...IMPORTANT NOTES 3 21...

Page 24: ...4 VIEW OF VEHICLE 22 4 1 View of vehicle front left example S02252 10...

Page 25: ...ssories p 44 2 Clutch lever p 30 3 Seat lock p 49 4 Grab handles p 50 5 Luggage rack plate p 50 6 Passenger footrest p 52 7 Center stand p 55 8 Rider footrests p 136 9 Shift lever p 52 bk Side stand p...

Page 26: ...4 VIEW OF VEHICLE 24 4 2 View of vehicle rear right example S02253 10...

Page 27: ...E 4 25 1 Filler cap 2 Combination switch left side p 31 3 Combination switch right p 38 4 Throttle grip p 31 5 Hand brake lever p 30 6 Storage compartment 7 Cooling system compensating tank 8 Foot bra...

Page 28: ...10 The chassis number 1 is stamped on the bottom right of the frame behind the steering head The chassis number is also shown on the type label 5 2 Type label 402293 10 Type label 1 is affixed to the...

Page 29: ...10 The key number Code number 1 can be found on the KEYCODECARD Info You need the key number to order a spare key Keep the KEYCODECARD in a safe place 5 4 Engine number 402296 10 The engine number 1 i...

Page 30: ...5 10 The fork part number 1 is stamped on the inner side of the fork stub 5 6 Shock absorber article number 402339 10 The shock absorber article number 1 is stamped on the top of the shock absorber ab...

Page 31: ...SERIAL NUMBERS 5 29 5 7 Steering damper article number H02023 10 Steering damper article number 1 is embossed on the underside of the steering damper...

Page 32: ...elf adjusting 6 2 Hand brake lever V00712 10 The hand brake lever 1 is fitted on the right side of the handle bar The hand brake lever is used to activate both the front brake and rear brake at the sa...

Page 33: ...LS 6 31 6 3 Throttle grip V00734 11 The throttle grip 1 is fitted on the right side of the handlebar 6 4 Combination switch left side The left combination switch is fitted on the left side of the hand...

Page 34: ...38 6 5 Light switch K00799 10 The light switch 1 is fitted on the combination switch on the left Possible states Low beam on Light switch in position A In this position the low beam and tail light are...

Page 35: ...ruise control system tip switch at the top The last saved speed is reached and maintained Every sub sequent brief pressing increases the target speed by 1 km h or 1 mph Press and hold cruise control s...

Page 36: ...ction press the cruise control system tip switch to the left In addition the cruise control system function is deactivated when one of the following events occurs Operating the hand brake lever Operat...

Page 37: ...slippery road surfaces e g rain ice or snow or unpaved surfaces e g sand stones or gravel Do not use the cruise control systems function if the traffic does not permit a constant speed The cruise cont...

Page 38: ...button Button 2 is the DOWN button Button 3 is the SET button Button 4 is the BACK button 6 8 Turn signal switch V00713 10 Turn signal switch 1 is fitted on the combination switch on the left Possible...

Page 39: ...tic turn signal switch off function ATIR is avail able as a software feature The ATIR function uses a time and distance counter If the turn signal has been on for at least 10 seconds and 150 meters of...

Page 40: ...is fitted on the combination switch on the left Possible states Horn button in basic position Horn button pressed The horn is operated in this posi tion 6 10 Combination switch right The right combina...

Page 41: ...00789 10 The hazard warning flasher switch 1 is fitted on the right side of the combination switch The hazard warning flasher is used to indicate emergency situa tions Info The hazard warning flasher...

Page 42: ...e right side of the combination switch Possible states Emergency OFF switch electric starter button off top position In this position the ignition circuit is inter rupted a running engine stops and a...

Page 43: ...ly be locked if the handlebar is turned fully to the left Possible states Race on tip switch in the basic position Race on tip switch pressed briefly Pressing briefly switches the ignition on and unlo...

Page 44: ...of the Race on key is too low hold the Race on key or the black ignition key in area A on the motorcycle and repeat starting Info Store the key safely again as soon as the engine has been started Poss...

Page 45: ...6 16 Race on key S01724 10 In this vehicle the Race on key 1 performs all the functions of the conventional ignition key Press the 2 button to fold out the key bit The key bit it is only used for unlo...

Page 46: ...ng the vehicle The keys supplied are activated when delivered A total of up to four keys can be activated from an authorized KTM workshop The key number must be provided in each case 6 17 Socket for e...

Page 47: ...sump tion 2 1 A 6 19 Opening the filler cap Danger Fire hazard Fuel is highly flammable The fuel in the fuel tank expands when warm and can escape if overfilled Do not refuel the vehicle in the vicini...

Page 48: ...oroughly with water and consult a doctor in case of fuel contact with the eyes Change your clothing in case of fuel spills on them Keep fuels correctly in a suitable canister and out of the reach of c...

Page 49: ...hazard Fuel is highly flammable toxic and a health hazard Check the filler cap is locked correctly after clos ing Change your clothing in case of fuel spills on them Rinse the affected area immediate...

Page 50: ...ocks are closed Level equalization cannot take place and the fuel supply to the throttle valve body is shut off Fuel cocks are open Level equalization can take place and the fuel supply to the throttl...

Page 51: ...tment F00919 10 Close storage compartment Attach lock 1 in area A and press down 6 24 Seat lock V00737 10 Seat lock 1 is located on the left side of the vehicle under the seat It can be unlocked using...

Page 52: ...6 Luggage rack plate F01250 11 The luggage rack plate 1 is located behind the seat The base plate of a luggage system optional can be attached to the luggage rack plate The luggage rack plate may not...

Page 53: ...can be attached on the case holders Use case systems approved and or recommended by KTM Observe the specifications in the enclosed KTM PowerParts fitting instructions Info The use of other case system...

Page 54: ...enger footrests are foldable Possible states Passenger footrest folded in For operation without a passen ger Passenger footrest folded out For operation with a passen ger 6 29 Shift lever 402299 10 Th...

Page 55: ...itions can be seen in the figure The idle position is between the first and second gears 6 30 Foot brake lever 402301 10 Foot brake lever 1 is located in front of the right footrest The rear brake is...

Page 56: ...d up during motorcycle use The side stand is coupled with the safety starting system See the instructions in the Stopping parking chapter Possible states Side stand folded out The vehicle can be suppo...

Page 57: ...CONTROLS 6 55 6 32 Center stand 402031 10 In addition to the side stand the vehicle is equipped with a center stand 1...

Page 58: ...rts of the combination instrument become very hot in certain situations The display becomes particularly hot in the case of exter nal temperatures above 55 C 131 F extended periods in standing positio...

Page 59: ...bination instrument is activated when the ignition is switched on Info The brightness of the displays is controlled by a brightness sensor in the combination instrument Test The welcome text appears o...

Page 60: ...s in the process and contact an authorized KTM workshop The oil pressure warning lamp always lights up as long as the engine is not running If the engine is running and the oil pressure warning lamp l...

Page 61: ...rk color Info The light sensor in the combination instrument measures the brightness of the environment and automatically switches the display to day or night mode The display is brightened darkened o...

Page 62: ...nce Yellow warning notes 1 indicate errors or information which requires prompt intervention or an adjustment to the riding style Red warning notes 2 indicate errors or information which requires imme...

Page 63: ...in area 1 of the display The ice symbol appears on the display when the ambient tem perature drops below the specified value Temperature 4 C 39 F The ice symbol goes out on the display when the ambie...

Page 64: ...7 COMBINATION INSTRUMENT 62 7 6 Indicator lamps F01267 01...

Page 65: ...diately taking care not to endanger yourself or other road users in the process and switch off the engine The ABS indicator lamp and TC indicator lamp light up until a speed of approx 6 km h approx 4...

Page 66: ...pressure is too low Stop immediately taking care not to endanger yourself or other road users in the process and switch off the engine The cruise control system indicator lamp lights up yellow The cr...

Page 67: ...COMBINATION INSTRUMENT 7 65...

Page 68: ...7 COMBINATION INSTRUMENT 66 7 7 Display F01264 10...

Page 69: ...ng light is integrated in the tachometer display 2 Cruise control indicator p 70 3 Gear display 4 Unit for the speed display 5 Speed p 71 6 Unit for the speedometer 7 ABS display p 71 8 MTC display p...

Page 70: ...oads br Ambient air temperature indicator p 76 bs Bluetooth optional bt GPS optional ck Time p 77 cl SET Only shown where the menu overview is closed cm Favourites display p 77 7 8 Speed F01269 10 The...

Page 71: ...km 621 mi The shift warning light can only be deactivated and the values for RPM1 and RPM2 can only be adjusted after this The shift warning light lights up red at RPM1 and flashes red at RPM2 Info In...

Page 72: ...RPM2 shift warning light flashes 7 10 Cruise control indicator F01269 21 The operating state and active cruise control are shown in the 1 area of the display Cruise control is operated using the crui...

Page 73: ...ea 1 of the display The unit of speed can be configured in the Distance menu Speed is shown in kilometers per hour km h or in miles per hour mph 7 12 ABS display F01269 12 The ABS mode setting is show...

Page 74: ...isplay indicates whether MTC the system is switched on or off The motorcycle traction control can be switched on or off in the MTC menu 7 14 Ride display F01269 14 The Ride Mode setting is shown in ar...

Page 75: ...is shown in the 1 area of the display The damping can be configured in the Damping menu 7 16 Heated grip optional F01269 16 When the heated grip is switched on the Heated Grips symbol appears in the...

Page 76: ...e 1 area of the display The seat heating can be configured in the Heated Seat menu Info The heating level for the passenger seat heating can be controlled by a switch next to the right grab handle 7 1...

Page 77: ...lowing warning note ENGINE TEMP HIGH appears Possible states The engine is cold Up to three bars light up Engine warm Four bars light up Engine hot Five to eight bars light up Engine very hot all eigh...

Page 78: ...out or the emergency off switch is switched off Once the side stand is folded up and emergency OFF switch is switched on the fuel level display is next updated after 2 minutes The fuel level display...

Page 79: ...n be configured in the Time Date menu Info The time must be reset after the battery was disconnected or the fuse was removed 7 23 Favourites display F01276 01 Up to eight items of information are show...

Page 80: ...ctor 1 Info The Quick Selector 1 can be configured in the Quick Selec tor 1 menu Any information can be selected 7 25 Quick Selector 2 display F01278 02 When the menu is closed the Quick Selector 2 me...

Page 81: ...ion display shows the direction arrow the distance to the next waypoint the road name as well as up to four sets of information The Navigation display can be freely configured in the Navigation Info S...

Page 82: ...pen the menu closes automatically after about 20 seconds Pressing the SET button again calls up the menu last opened 7 27 1 KTM MY RIDE optional F01280 01 Condition The motorcycle is stationary Functi...

Page 83: ...al activated The combination instrument is connected to a suitable cell phone The combination instrument is connected to a suitable head set Press the SET button when the menu is closed Press the UP o...

Page 84: ...s the UP button briefly to change to the next audio track Briefly pressing the DOWN button twice changes to the previ ous audio title or plays the current audio title depending on the cellphone model...

Page 85: ...is activated on the connected cellphone For voice navigation The combination instrument is connected to a suitable headset and an appropriate language package has been downloaded in the KTM MY RIDE ap...

Page 86: ...is connected the GPS symbol appears in the display of the combination instrument 7 27 4 Navigation setup optional F01333 01 Condition Function KTM MY RIDE activated optional The KTM MY RIDE app optio...

Page 87: ...u Press the UP or DOWN button until the desired menu item Navigation Off or Turn by Turn is marked Press the SET button to switch the submenu item on or off Info The visual navigation can be switched...

Page 88: ...on the connected cellphone Press the SET button when the menu is closed Press the UP or DOWN button until KTM MY RIDE is marked Press the SET button to open the menu Press the UP or DOWN button until...

Page 89: ...ce navigation The combination instrument is connected to a suitable headset and an appropriate language package has been downloaded in the KTM MY RIDE app Press the SET button when the menu is closed...

Page 90: ...in the Volume submenu 7 27 7 Setup optional F01327 01 Condition The motorcycle is stationary Function KTM MY RIDE optional activated Press the SET button when the menu is closed Press the UP or DOWN...

Page 91: ...ble for pairing with the combination instrument 7 27 8 Bluetooth optional F01331 01 Condition The motorcycle is stationary Function KTM MY RIDE optional activated Function Wireless Interface optional...

Page 92: ...instrument 7 27 9 Phone optional F01336 01 Condition The motorcycle is stationary Function KTM MY RIDE optional activated Function Wireless Interface optional activated The Bluetooth function should...

Page 93: ...hone and on the combination instrument Info Once the pairing is completed the registered trademark of the paired cellphone is displayed in the Phone menu Press the UP or DOWN button until the paired d...

Page 94: ...tivated Function Wireless Interface optional activated The Bluetooth function should also be activated in the device to be paired Press the UP or DOWN button until Setup is marked Press the SET button...

Page 95: ...isplay The paired device can be deleted by pressing the SET button Not every headset is suitable for pairing with the com bination instrument Move the device already paired into the range of the combi...

Page 96: ...he menu Press the UP or DOWN button until Bluetooth is marked Press the SET button to open the menu Press the UP or DOWN button until Headset Pass is marked Press the SET button to open the menu Press...

Page 97: ...is suitable for pairing with the com bination instrument Move the device already paired into the range of the combina tion instrument while the Bluetooth function is active The device is automaticall...

Page 98: ...utton to open the menu Press the UP or DOWN button until Wireless Interface is marked Switch the Wireless Interface on or off by pressing the SET button Wireless Interface allows the Bluetooth menu to...

Page 99: ...nected to a suitable head set Warning Danger of accidents Headphone volume which is too high distracts attention from traffic activity Always select headphone volume which is low enough for you to sti...

Page 100: ...re and a name An incoming call is visualized in a small window at the top of the combination instrument display when the navigation function is active 7 27 14 Info F01281 01 Press the SET button when...

Page 101: ...ce since the last reset such as between two refueling stops Trip 1 is running and counts up to 9999 Cons1 indicates the average fuel consumption based on Trip 1 Speed1 indicates the average speed base...

Page 102: ...nce since the last reset such as between two refueling stops Trip 2 is running and counts up to 9999 Cons2 indicates the average fuel consumption based on Trip 2 Speed2 indicates the average speed bas...

Page 103: ...DOWN button until General Info is marked Press the SET button to open the menu Date shows the date ODO shows the total distance covered Battery indicates the battery voltage Oil Temperature indicates...

Page 104: ...from the specified value Even if the tire pressure values are correct stop the vehicle immediately if its behavior indicates a pressure loss in the tires Press the UP or DOWN button until TPMS is mark...

Page 105: ...tton to open the menu Use the UP or DOWN button to navigate through the warnings In the Warnings menu all warnings that have occurred are dis played and stored 7 27 20 Service F01296 01 Condition The...

Page 106: ...or DOWN button until Info is marked Press the SET button to open the menu Press the UP or DOWN button until Extra Functions is marked Press the SET button to open the menu Use the UP or DOWN button t...

Page 107: ...cycle 7 27 23 Heated Grips optional F01298 01 Condition The motorcycle is stationary Menu Heated Grips activated Press the SET button when the menu is closed Press the UP or DOWN button until Motorcyc...

Page 108: ...or DOWN button until Motorcycle is marked Press the SET button to open the menu Press the UP or DOWN button until Heated Seat is marked Press the SET button to open the menu Activate the menu item us...

Page 109: ...arked Press the SET button to open the menu Press the UP or DOWN button until Load is marked Press the SET button to open the menu Activate the menu item using the UP or DOWN button Press the SET butt...

Page 110: ...ycle is marked Press the SET button to open the menu Press the UP or DOWN button until Damping is marked Press the SET button to open the menu Activate the menu item using the UP or DOWN button Press...

Page 111: ...is marked Press the SET button to open the menu Press the UP or DOWN button to activate the menu item and select it with the SET button Press the SET button to select the engine and motorcycle tractio...

Page 112: ...m function deactivated Press the SET button when the menu is closed Press the UP or DOWN button until Motorcycle is marked Press the SET button to open the menu Press the UP or DOWN button until MTC i...

Page 113: ...Motorcycle is marked Press the SET button to open the menu Press the UP or DOWN button until MTC MSR is marked Press the SET button to open the menu Activate the menu item using the UP or DOWN button...

Page 114: ...n until Motorcycle is marked Press the SET button to open the menu Warning Voiding of the government approval for road use and the insurance coverage If the ABS is switched off com pletely the vehicle...

Page 115: ...BS can only be reactivated by switching on the ignition again When the Road ABS mode is enabled ABS controls both wheels When the Offroad ABS mode is enabled ABS only con trols the front wheel The rea...

Page 116: ...he UP or DOWN button until HHC is marked Press the SET button to open the menu Activate the menu item using the UP or DOWN button Switch the HHC on or off by pressing the SET button 7 27 32 Settings F...

Page 117: ...button to activate the menu item and select it with the SET button Up to eight items of information can be selected in the Favourites menu 7 27 34 Navigation Info Screen F01308 01 Condition The motorc...

Page 118: ...UP or DOWN button until Settings is marked Press the SET button to open the menu Press the UP or DOWN button until Quick Selector 1 is marked Press the SET button to open the menu Press the UP or DOW...

Page 119: ...d Press the SET button to open the menu Press the UP or DOWN button until Quick Selector 2 is marked Press the SET button to open the menu Press the UP or DOWN button to activate the menu item and sel...

Page 120: ...n be configured in Prefer ences Settings can be made for units or various values Several functions can be enabled or disabled 7 27 38 Units F01311 01 Condition The vehicle is stationary Press the SET...

Page 121: ...ntil Distance is marked Press the SET button to open the menu Activate the menu item using the UP or DOWN button Press the SET button to confirm the desired unit 7 27 40 Temperature F01313 01 Conditio...

Page 122: ...ET button when the menu is closed Press the UP or DOWN button until Preferences is marked Press the SET button to open the menu Press the UP or DOWN button until Units is marked Press the SET button t...

Page 123: ...n until Consumption is marked Press the SET button to open the menu Activate the menu item using the UP or DOWN button Press the SET button to confirm the desired unit 7 27 43 Language F01316 01 Condi...

Page 124: ...Preferences is marked Press the SET button to open the menu Press the UP or DOWN button until Shift Light is marked Press the SET button to open the menu Activate the menu item using the UP or DOWN b...

Page 125: ...menu Press the UP or DOWN button until Time Date is marked Press the SET button to open the menu F01319 01 Setting the clock Press the UP or DOWN button until the time is marked Press the SET button...

Page 126: ...next to Date flashes Press the UP or DOWN button until the current day is set Press the SET button The month next to Date flashes Press the UP or DOWN button until the current month is set Press the S...

Page 127: ...unning light is not a substitute for the low beam Automatic switching between the daytime running light and low beam may only be partially available when visibility is significantly impaired due to fo...

Page 128: ...r off 7 27 47 Quickshifter optional F01322 01 Condition The motorcycle is stationary Press the SET button when the menu is closed Press the UP or DOWN button until Preferences is marked Press the SET...

Page 129: ...tivate the menu item using the UP or DOWN button Switch the Heated Grips on or off by pressing the SET button 7 27 49 Heated Seat Rid optional F01324 01 Condition The motorcycle is stationary Press th...

Page 130: ...he SET button to open the menu Activate the menu item using the UP or DOWN button Switch the Heated Seat Pas on or off by pressing the SET but ton 7 27 51 Cornering Light Test F01326 01 Condition The...

Page 131: ...ing light in the Right submenu The Cornering Light Test is completed in the Off sub menu Press the SET button in order to perform or switch off the desired Cornering Light Test Info The respective cor...

Page 132: ...the front rider s seat to the fuel tank at the recesses 1 and push the front rider s seat down and forward at the same time 401679 10 Raise the front rider s seat Attach the front rider s seat to the...

Page 133: ...ndlebar can be mounted in two different positions In this way the handlebar can be mounted in the position that is most comfortable for the rider 8 3 Adjusting the handlebar position Warning Danger of...

Page 134: ...omponents to protect them against damage Do not bend the cables and lines Remove screws 2 Take off the handlebar supports Place the handlebar supports in the required position Mount and tighten screws...

Page 135: ...ositioned cor rectly Position the handlebar clamps Mount and evenly tighten screws 1 Guideline Screw handlebar clamp M8 20 Nm 14 8 lbf ft The markings A of the handlebar scale are located cen trally b...

Page 136: ...8 ERGONOMICS 134 8 4 Adjusting the windshield V00740 10 Turn the adjusting wheel 1 to bring the windshield in the required position...

Page 137: ...ng adjusting screw 1 Info When the adjusting screw is turned clockwise the clutch lever moves closer to the handlebar When the adjusting screw is turned counterclockwise the clutch lever moves away fr...

Page 138: ...d brake lever to your hand size by turning adjusting wheel 1 Info Push the hand brake lever forward and turn the adjust ing wheel Do not make any adjustments while riding 8 7 Rider footrests M00822 10...

Page 139: ...he left and right sides M00823 10 Remove screw 1 The foot brake lever swings up to the stop M00824 10 Remove cotter pin 2 with washer 3 Carefully remove the pin 4 of the rider footrest Info The spring...

Page 140: ...8 ERGONOMICS 138 M00826 10 Remove screws 6 M00827 01 Adjust the footrest bracket to the desired position...

Page 141: ...0 Mount and tighten screws 6 Guideline Screw front footrest bracket M8 25 Nm 18 4 lbf ft Loctite 243 M00825 10 Mount the rider footrest with spring 5 and pin 4 Footrest spring plier 58429083000 Mount...

Page 142: ...f push rod on foot brake cylin der M6 10 Nm 7 4 lbf ft Loctite 243 8 9 Checking the basic position of the shift lever Info When driving the shift lever must not touch the driver s boot when in the bas...

Page 143: ...dge of your boot and the shift lever Distance between shift lever and upper edge of boot 10 20 mm 0 39 0 79 in If the distance does not meet specifications Set the basic position of the shift lever p...

Page 144: ...on the shift shaft in the required position and engage the gearing Info The range of adjustment is limited The shift lever must not come into contact with any other vehicle components during the shift...

Page 145: ...Remove screw 1 along with the shift lever stub Position the shift lever stub with the screw in one of drilled holes 2 depending on the desired lever length Guideline Standard Middle hole Tighten the...

Page 146: ...individ ual requirements turn ball joint 4 accordingly Info The range of adjustment is limited The screw must be screwed into the ball joint by at least 5 turns Hold ball joint 4 and tighten nut 2 Gu...

Page 147: ...e combination instrument V00742 10 Pull clamping lever 1 in the direction of the arrow The combination instrument is unlocked V00743 10 To move the combination instrument to the desired position press...

Page 148: ...8 ERGONOMICS 146 V00742 11 Pull clamping lever 1 in the direction of the arrow The combination instrument is locked...

Page 149: ...et boots gloves as well as trousers and a jacket with protectors on all rides Always wear protective clothing that is in good condition and meets the legal regulations Warning Danger of crashing Diffe...

Page 150: ...t others may feel disturbed by excessive noise Make sure that the pre delivery inspection work has been carried out by an authorized KTM workshop You receive a delivery certificate and the Service and...

Page 151: ...lly opening the throttle Info If the maximum engine speed is exceeded before the first service the shift warning light flashes 9 3 Loading the vehicle Warning Danger of accidents Total weight and axle...

Page 152: ...or other baggage Maximum speed with luggage 150 km h 93 2 mph Warning Danger of accidents The luggage system will be damaged if it is overloaded Read the manufacturer information on maximum payload wh...

Page 153: ...ch a way that it cannot be burned or singed by the hot exhaust system If you are carrying baggage make sure it is fixed firmly as close as possible to the center of the vehicle and ensure even weight...

Page 154: ...r brake fluid level p 226 Check the front brake linings p 225 Check the rear brake linings p 230 Check that the brake system is functioning properly Check the coolant level in the compensating tank p...

Page 155: ...ective exhaust extraction system when starting or running the engine in an enclosed space Caution Danger of accidents Electronic components and safety devices will be damaged if the battery is dischar...

Page 156: ...tery volt age of the Race on key and interfering radio waves If the battery voltage of the Race on key is too low one of the keys must be held in area of the antenna p 42 and must be safely stored aga...

Page 157: ...as been completed When starting DO NOT open the throttle If you open the throttle during the starting procedure fuel is not injected by the engine management system and the engine cannot start Press t...

Page 158: ...10 RIDING INSTRUCTIONS 156 10 3 Starting off Pull the clutch lever engage 1st gear release the clutch lever slowly and simultaneously open the throttle carefully...

Page 159: ...e there is no need to close the throttle grip uninterrupted gear shifts are possible The quickshifter uses the shifter shaft position to check whether or not a shift should be initiated and sends a co...

Page 160: ...a maximum of 5 seconds as long as the motorcycle is not moving forward When driving off the HHC releases the rear brake automatically Info When the HHC is active the TC indicator lamp flashes When th...

Page 161: ...ces Do not change into a low gear at high engine speed Warning Danger of accidents Adjustments to the vehicle distract attention from traffic activity Make all adjustments when the vehicle is at a sta...

Page 162: ...tires reach operating tem perature Warning Danger of accidents New tires have reduced road grip The contact surface on new tires is not yet roughened Run in new tires with moderate riding at alternat...

Page 163: ...e Engine damage Unfiltered intake air has a negative effect on the service life of the engine Dust and dirt will enter the engine without an air filter Never start to use the vehicle without an air fi...

Page 164: ...y switch off the engine and contact an autho rized KTM workshop 402299 11 Shift into a higher gear when conditions allow incline road situation etc Release the throttle while simultaneously pulling th...

Page 165: ...and open the throttle or shift again If the engine stalls e g at a crossroads just pull the clutch lever and press the electric starter button You do not have to shift into neutral Switch off the engi...

Page 166: ...ad con ditions F01339 10 Condition Quickshifter optional activated If the quickshifter is enabled in the combination instru ment you can shift up in the speed range shown without pulling the clutch le...

Page 167: ...sition 10 7 MSR optional 402423 01 The MSR is an optional auxiliary function of the engine control If the engine braking effect is too great the MSR prevents the rear wheel from locking or sliding awa...

Page 168: ...ted Your authorized KTM workshop will be glad to help Warning Danger of accidents The brake system fails in the event of overheating If the foot brake lever is not released the brake linings drag cont...

Page 169: ...t Warning Danger of accidents Driving aids can only prevent a rollover within the physical limitations It is not always possible to compensate for extreme riding situations for example with luggage lo...

Page 170: ...Banked or laterally sloping ground reduces the maximum possible delay If possible finish braking before going into a bend Braking should always be completed before you go into a bend Change down to a...

Page 171: ...cess by unauthorized persons Lock the steering if you leave the vehicle unattended Warning Danger of burns Some vehicle components become very hot when the vehicle is operated Do not touch any parts s...

Page 172: ...maximum of 1 second with the ignition switched on Info If the engine is switched off with the emergency OFF switch and the ignition remains switched on at the Race on tip switch the power supply to m...

Page 173: ...e Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface Note Fire hazard Hot vehicle components pose a fire hazard and explosion risk Do not park...

Page 174: ...Fire hazard Fuel is highly flammable The fuel in the fuel tank expands when warm and can escape if overfilled Do not refuel the vehicle in the vicinity of open flames or lit cigarettes Switch off the...

Page 175: ...he eyes Change your clothing in case of fuel spills on them Note Material damage Inadequate fuel quality causes the fuel filter to quickly become clogged In some countries and regions the available fu...

Page 176: ...0 Switch off the engine Open the filler cap p 45 Fill the fuel tank with fuel up to the lower edge A of the filler neck Total fuel tank capacity approx 23 l 6 1 US gal Super unleaded ROZ 95 RON 95 PON...

Page 177: ...to date service schedule can always be found on KTM Dealer net Your authorized KTM dealer will be happy to advise you 11 2 Required work Every two years Every year every 30 000 km 18 600 mi every 15 0...

Page 178: ...e shock absorber and fork for leaks Perform service as needed and depending on how the vehicle is used Clean the dust boots of the fork legs p 209 Check the steering head bearing play p 196 Check the...

Page 179: ...e Check the CO adjustment using the KTM diagnostics tool Check the headlight setting p 267 Check that the radiator fan is functioning properly Final check Check the vehicle is roadworthy and take a te...

Page 180: ...h lubrication Check the swingarm bearing for play Check the wheel bearing for play Grease all moving parts e g side stand hand lever chain and check for smooth operation Empty the drainage hoses Check...

Page 181: ...ng menus Always adapt the suspension to your riding style and the payload In the Load menu the suspension can be set to the loading condition In the Damping menu the damping behavior of the suspension...

Page 182: ...ning of the spring elements with direct feedback from the chassis COMFORT Soft tuning of the spring elements with good feedback from the chassis OFFROAD Tuning of the suspension elements for use on li...

Page 183: ...vehicle are designed only for the weight of the vehicle Park the vehicle on a firm and level surface Ensure that nobody sits on the vehicle when the vehicle is parked on a stand 402032 10 Stand to the...

Page 184: ...away or fall over Park the vehicle on a firm and level surface 402033 10 Make sure that the steering is unlocked Move the vehicle forward with both hands on the handlebar While the vehicle tips off t...

Page 185: ...e off from above Remove the key 13 4 Mounting the passenger seat 401680 11 Attach the hooks on the passenger seat 1 to the hanger on the subframe Info Ensure that the seat heating cable is correctly r...

Page 186: ...3 SERVICE WORK ON THE CHASSIS 184 13 5 Removing the front rider s seat Preparatory work Take off the passenger seat p 183 0 0 A A M00856 10 Main work Lift the rider s seat back and unhook in the A are...

Page 187: ...Main work Attach the recesses on the front rider s seat to the fuel tank at the desired seat position A or B and push the driver s seat forward while lowering it at the rear Finally check that the fro...

Page 188: ...6 13 8 Cleaning the chain Warning Danger of accidents Oil or grease on the tires reduces the road grip Remove the lubricant from the tires using a suitable cleaning agent Warning Danger of accidents O...

Page 189: ...the applicable regulations Info The service life of the chain depends largely on its maintenance Preparatory work Raise the vehicle with the center stand p 181 400725 01 Main work Rinse off loose dirt...

Page 190: ...chain may fall off the engine sprocket or the rear sprocket As a result the rear wheel locks or the engine will be damaged Check the chain tension regularly Set the chain tension in accordance with th...

Page 191: ...sults in accidents If the chain is tensioned too much the chain engine sprocket rear sprocket transmission and rear wheel bearings wear more quickly Some components may break if overloaded If the chai...

Page 192: ...on the left and right so that the markings on the left and right chain adjusters 4 are in the same position relative to the reference marks A The rear wheel is then correctly aligned Info The upper p...

Page 193: ...e from the center stand p 182 13 11 Checking the chain rear sprocket and engine sprocket Preparatory work Raise the vehicle with the center stand p 181 100132 10 Main work Check the rear sprocket and...

Page 194: ...Info Chain wear is not always even so you should repeat this measurement at different chain positions Maximum distance B from 18 chain rollers at the longest chain section 272 mm 10 71 in If distance...

Page 195: ...edge of the recess of the chain sliding guard Change the chain sliding guard Check that the chain sliding guard is firmly seated If the chain sliding guard is loose Tighten the screws on the chain sl...

Page 196: ...out of the reach of children Wear suitable protective clothing and safety glasses Do not allow brake fluid to come into contact with the skin the eyes or clothing Consult a doctor immediately if brak...

Page 197: ...e based and purple in color Oil seals and clutch lines are not designed for DOT 5 brake fluid Avoid contact between brake fluid and painted parts Brake fluid attacks paint Only use clean brake fluid f...

Page 198: ...ents Incorrect steering head bearing play impairs the handling characteristic and dam ages components Correct incorrect steering head bearing play immediately Your authorized KTM workshop will be glad...

Page 199: ...able on the steering head bearing If there is no detectable play Adjust the steering head bearing play Move the handlebar to and fro over the entire steering range It must be possible to move the hand...

Page 200: ...HE CHASSIS 198 13 14 Removing the bottom triple clamp cover K00834 10 Remove screws 1 Lower triple clamp cover 2 slightly V00746 10 Disconnect plugs 3 of the horn Detach temperature sensor 4 Remove th...

Page 201: ...5 Installing the bottom triple clamp cover V00746 11 Plug in connectors 1 of the horn Attach temperature sensor 2 K00834 11 Position the triple clamp cover 3 Mount and tighten screws 4 Guideline Remai...

Page 202: ...00 13 16 Removing the front side cover V00747 10 Remove screws 1 Remove side cover 2 Repeat these steps on the opposite side 13 17 Installing the front side cover V00748 10 Position the side cover in...

Page 203: ...er to bracket 4 and position on the fuel tank V00747 11 Mount and tighten screws 5 Guideline Screw cover part M5 3 5 Nm 2 58 lbf ft Repeat these steps on the opposite side 13 18 Removing the mask spoi...

Page 204: ...13 SERVICE WORK ON THE CHASSIS 202 Remove the tank cover p 210 V00750 10 Main work Remove screw 1 F00884 10 Remove screw 2...

Page 205: ...SERVICE WORK ON THE CHASSIS 13 203 F00885 10 Remove screw 3 Remove screw 4 with the bushing V00751 10 Loosen holding lug 5 from the inside cover...

Page 206: ...4 V00752 10 Remove the mask spoiler laterally from the supports Info Pay attention to the turn signal cable V00753 10 Disconnect plug in connector 6 Remove the mask spoiler with the turn signal Repeat...

Page 207: ...IS 13 205 13 19 Installing the mask spoiler V00753 11 Main work Connect plug in connector 1 V00752 11 Position the mask spoiler and press laterally into the supports Info Ensure that the turn signal c...

Page 208: ...SIS 206 V00751 11 Position holding lug 2 in the drill hole F00885 10 Mount and tighten screw 3 Guideline Screw cover part M5 3 5 Nm 2 58 lbf ft Mount and tighten screw 4 with the bushing Guideline Scr...

Page 209: ...rt M5 3 5 Nm 2 58 lbf ft V00750 11 Mount and tighten screw 6 Guideline Screw cover part M5 3 5 Nm 2 58 lbf ft Repeat these steps on the opposite side Finishing work Install the tank cover p 213 Instal...

Page 210: ...and cable Remove screws 2 Take the fender off to the front Info Pay attention to the brake lines and the cable 13 21 Installing front fender V00754 11 Position the fender Info Pay attention to the ro...

Page 211: ...work Push dust boots 1 of both fork legs downward Info The dust boots should remove dust and coarse dirt par ticles from the fork tubes Over time dirt can accumu late behind the dust boots If this di...

Page 212: ...p 331 Press dust boots 1 back into their installation position Remove excess oil Finishing work Install front fender p 208 Remove the vehicle from the center stand p 182 13 23 Removing the tank cover...

Page 213: ...SERVICE WORK ON THE CHASSIS 13 211 F01252 10 Main work Remove screw 1 Remove screw 2 F01253 10 Remove screw 3 Remove screw 4...

Page 214: ...13 SERVICE WORK ON THE CHASSIS 212 E01076 10 Remove screw 5 E01077 01 Raise the tank cover at the rear and take it off in a forward direction...

Page 215: ...talling the tank cover E01078 10 Main work Position the tank cover Catch 1 engages under the tank 2 Info Pay attention to the sealing lip and the bleeder hose E01076 11 Mount and tighten screw 3 Guide...

Page 216: ...ghten screw 5 Guideline Screw cover part M6 6 Nm 4 4 lbf ft F01252 11 Mount and tighten screw 6 Guideline Screw cover part M6 6 Nm 4 4 lbf ft Mount and tighten screw 7 Guideline Screw cover part M5 3...

Page 217: ...S 13 215 13 25 Removing the wind shield V00728 11 Remove screws 1 and wind shield 2 13 26 Installing the wind shield V00728 10 Position wind shield 1 Mount and tighten screws 2 Guideline Screw wind sh...

Page 218: ...emoving the engine guard V00726 11 Remove screws 1 with bushings and engine guard 2 13 28 Installing the engine guard V00726 10 Position engine guard 1 mount screws 2 with bushings and tighten Guideli...

Page 219: ...spin with the front brake applied away from public road traffic if the ABS is switched off Do not make any changes to the suspension travel Only use spare parts on the brake system which have been app...

Page 220: ...erating modes the Road and Offroad ABS modes In the Road ABS mode the brakes are also applied to the rear wheel when the front brake is applied ABS can intervene on both wheels In the Offroad ABS mode...

Page 221: ...xample when making wheelies or if the rear wheel spins This causes the ABS to switch off To reactivate the ABS stop the vehicle and switch off the ignition The ABS is reactivated when the vehicle is s...

Page 222: ...king the brake discs Warning Danger of accidents Worn out brake discs reduce the braking effect Make sure that worn out brake discs are replaced immediately Your authorized KTM workshop will be glad t...

Page 223: ...tion Change the front brake discs Change the rear brake disc 14 3 Checking the brake fluid level of the front brake Warning Danger of accidents An insufficient brake fluid level will cause the brake...

Page 224: ...tal position Check the brake fluid level in the brake fluid reservoir 1 If the brake fluid has dropped below marking MINA Add front brake fluid p 222 14 4 Adding front brake fluid Warning Danger of ac...

Page 225: ...nse eyes thoroughly with water immediately and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Warning Danger of accident...

Page 226: ...e clean brake fluid from a sealed container Preparatory work Check the front brake linings p 225 V00762 10 Main work Move the brake fluid reservoir mounted on the handlebar to a horizontal position Re...

Page 227: ...are not changed in time the brake lining carriers grind against the brake disc As a consequence the braking effect is greatly reduced and the brake discs are destroyed Check the brake linings regularl...

Page 228: ...ake linings are worn down Check the brake system and do not continue riding until the problem is eliminated Your authorized KTM workshop will be glad to help Warning Danger of accidents Old brake flui...

Page 229: ...7 Adding rear brake fluid Warning Danger of accidents An insufficient brake fluid level will cause the brake system to fail If the brake fluid level drops below the MIN marking the brake system is le...

Page 230: ...nse eyes thoroughly with water immediately and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Warning Danger of accident...

Page 231: ...ake fluid attacks paint Only use clean brake fluid from a sealed container Preparatory work Raise the vehicle with the center stand p 181 Check the rear brake linings p 230 V00765 10 Main work Remove...

Page 232: ...ng effect If the brake linings are not changed in time the brake lining carriers grind against the brake disc As a consequence the braking effect is greatly reduced and the brake discs are destroyed C...

Page 233: ...act with the ground Remove screw 1 and pull wheel speed sensor 2 out of the hole V00768 10 Remove screws 3 from both brake calipers Press back the brake linings with a slight lateral tilting of the br...

Page 234: ...axle clamp Remove screw 4 Warning Danger of accidents Damaged brake discs reduce the braking effect Always lay the wheel down in such a way that the brake discs are not damaged Hold the front wheel a...

Page 235: ...spacers 6 15 2 Installing the front wheel Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake dis...

Page 236: ...e shaft seal rings 1 and contact surface A of the spacers Long life grease p 330 V00771 10 Insert the narrow spacer 2 on the right in the direction of travel Info Arrow B indicates the direction of tr...

Page 237: ...ake discs free of oil and grease Clean the brake discs with brake cleaner when nec essary Clean and grease screw 3 and wheel spindle 4 Long life grease p 330 Lift the front wheel into the fork positio...

Page 238: ...sc and there is a pressure point Fix the hand brake lever in the activated position The brake calipers straighten Tighten screws 5 on both brake calipers Guideline Screw front brake caliper M10 45 Nm...

Page 239: ...The fork legs straighten Tighten screws 8 Guideline Screw fork stub M8 15 Nm 11 1 lbf ft 15 3 Removing the rear wheel Preparatory work Raise the vehicle with the center stand p 181 V00772 10 Main wor...

Page 240: ...15 WHEELS TIRES 238 V00772 11 Remove screw 1 and pull wheel speed sensor 2 out of the hole V00773 10 Remove nut 3 Remove chain adjuster 4...

Page 241: ...rear sprocket and place it on chain sprocket guard 6 Warning Danger of accidents Reduced braking effect caused by damaged brake discs Always lay the wheel down in such a way that the brake discs are...

Page 242: ...ith at the rear brake after installing the rear wheel Actuate the foot brake several times before going on a ride until you can feel a firm pressure point Check the rear hub rubber dampers p 243 S0163...

Page 243: ...aliper V00776 10 Mount wheel spindle 2 but do not push it in all the way Push the rear wheel forward as far as possible and lay the chain on the rear sprocket V00774 10 Push the wheel spindle in all t...

Page 244: ...eference markings B Tighten nut 5 Guideline Nut rear wheel spindle M25x1 5 90 Nm 66 4 lbf ft Thread greased V00772 12 Position wheel speed sensor 6 in the drill hole Mount and tighten screw 7 Guidelin...

Page 245: ...ring operation If the rubber dampers are not changed in time the rear sprocket car rier and the rear hub will be damaged Preparatory work Raise the vehicle with the center stand p 181 Remove the rear...

Page 246: ...procket Play in rubber dampers rear wheel 5 mm 0 2 in If clearance A is larger than the specified value Change all rubber dampers in the rear hub Finishing work Install the rear wheel p 240 15 6 Check...

Page 247: ...accidents Non approved or non recommended tires and wheels impact the handling character istic Only use tires wheels approved by KTM with the corresponding speed index Warning Danger of accidents New...

Page 248: ...If the tread depth is less than the minimum tread depth Change the tires H01144 10 Check the tire age Info The tire date of manufacture is usually contained in the tire label and is indicated by the l...

Page 249: ...ressure ensures optimal riding comfort and maximum tire service life 400695 01 Remove the dust cap Check the tire air pressure when the tires are cold Tire air pressure solo with passenger full payloa...

Page 250: ...ing is always selected If necessary switch off the daytime running lights using the menu before going on a ride or when stopped so that the low beam is switched on permanently Note the legal regulatio...

Page 251: ...ytime running light changes automatically to the position light 16 2 Cornering headlight H02031 11 The cornering headlights are integrated in the main headlight Info To activate the cornering light th...

Page 252: ...immediately with plenty of water in the event of contact with the skin Rinse eyes with water for at least 15 minutes and consult a doctor immediately if battery acid and battery gases get into the eye...

Page 253: ...locking mechanism 1 in the direction of the arrow Fold open cover 2 E01068 10 Disconnect both negative cables 3 from the battery Disconnect both positive cables 4 from the battery Take the battery an...

Page 254: ...n flames away from the battery Only charge batteries in well ventilated rooms Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes with water for a...

Page 255: ...must be opposite the poles Position the battery and battery case in the battery compart ment Position the positive cable 2 and mount and tighten the screw Guideline Screw battery termi nal M6 4 5 Nm 3...

Page 256: ...ICAL SYSTEM 254 E01067 11 Close the cover 4 and push down slightly The cover engages with an audible click Finishing work Mount the front rider s seat p 185 Mount the passenger seat p 183 Set the time...

Page 257: ...a immediately with plenty of water in the event of contact with the skin Rinse eyes with water for at least 15 minutes and consult a doctor immediately if battery acid and battery gases get into the e...

Page 258: ...eatedly the battery must be charged immediately If the battery is left in a discharged state for an extended period over discharge and sulfating occurs destroying the battery The battery is maintenanc...

Page 259: ...YSTEM 16 257 E01067 10 Main work Pull locking mechanism 1 in the direction of the arrow Fold open cover 2 E01068 12 Disconnect both negative cables 3 of the battery to avoid damage to the motorcycle s...

Page 260: ...ential of the battery and to test the alternator With this device you cannot over charge the battery Charge the battery at no more than 10 of the capac ity specified on the battery housing Switch off...

Page 261: ...3 to the battery Guideline Screw battery termi nal M6 4 5 Nm 3 32 lbf ft E01067 11 Close cover 4 and push down slightly The cover engages with an audible click Finishing work Mount the front rider s...

Page 262: ...ut the key bit of the Race on key Push the lower half of the Race on key in the direction of the arrow and take off S01739 10 Remove battery cover 1 Remove battery 2 Insert the new battery with the ma...

Page 263: ...Warning Fire hazard Incorrect fuses overload the electrical system Only use fuses with the required ampere value Do not bypass or repair fuses Preparatory work Switch off ignition to do this briefly...

Page 264: ...16 ELECTRICAL SYSTEM 262 E01069 10 Main work Remove screw 1 and screw 2 Carefully raise rear fairing 3 slightly E01070 10 Take off protection caps 4...

Page 265: ...e A A spare fuse 6 is located in the starter relay The main fuse protects all power consumers of the vehicle Install a new main fuse Fuse 58011109130 p 312 Check that the electrical system is function...

Page 266: ...hten screw 1 Guideline Screw cover part M5x12 3 5 Nm 2 58 lbf ft Finishing work Mount the front rider s seat p 185 Mount the passenger seat p 183 Set the time and date 16 8 Changing the fuses in the f...

Page 267: ...r consumers is located under the seat Preparatory work Switch off ignition to do this briefly press the Race on but ton maximum of 1 second with the ignition switched on Take off the passenger seat p...

Page 268: ...t positive for auxiliary equipment ACC1 accessories connected with ignition for auxiliary equipment ACC2 Fuse 3 10 A headlight control unit Fuse 4 10 A headlight control unit Fuse 5 10 A engine electr...

Page 269: ...ger seat p 183 16 9 Checking the headlight setting 400726 10 Park the vehicle on a horizontal surface in front of a light colored wall and make a mark at the height of the center of the low beam headl...

Page 270: ...oundary must lie exactly on the lower mark when the motorcycle is ready to operate with the rider mounted along with any luggage and a passenger if applicable If the boundary between light and dark do...

Page 271: ...ight range turn clockwise to reduce the headlight range If you have a payload you may have to correct the headlight range 400726 11 Set the headlight to marking B Guideline The light dark boundary mus...

Page 272: ...ACC1 and ACC2 P00174 10 Installation location The front power supplies ACC1 1 and ACC2 2 are located behind the headlight Info The power supplies are protected by a fuse however this fuse also protect...

Page 273: ...power supplies ACC1 1 and ACC2 2 are located under the luggage rack plate Info The power supplies are protected by a fuse however this fuse also protects other power consumers The maximum continuous l...

Page 274: ...of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach o...

Page 275: ...evel must be between MIN and MAX If there is no coolant in the compensating tank Check the cooling system for leaks Info Do not start up the motorcycle Add coolant bleed the cooling system If the cool...

Page 276: ...e the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allow coolant to come into contact...

Page 277: ...COOLING SYSTEM 17 275 Info Only disassemble the right hand side V00703 10 Main work Remove cover 1 V00704 10 Remove cover 2 of the compensating tank...

Page 278: ...Add coolant until the coolant reaches the specified level Guideline The coolant level must be between MIN and MAX Coolant p 326 Mount cover 2 of the compensating tank Mount cover 1 Finishing work Ins...

Page 279: ...homologated performance for better ridabil ity the traction control allows normal slip on the rear wheel OFFROAD Reduced homologated performance for better rid ability the traction control allows high...

Page 280: ...switched off the rear wheel may spin during strong acceleration and on surfaces with low grip resulting in a risk of crashing After the ignition is switched on motorcycle traction con trol is enabled...

Page 281: ...zontal surface 401696 11 Main work Check the engine oil level in the engine oil level viewer Info After switching off the engine wait one minute before checking the level The engine oil level should b...

Page 282: ...ar oil get very hot when the motorcycle is ridden Wear suitable protective clothing and safety gloves In the event of scalding rinse the area affected immediately with lukewarm water Warning Environme...

Page 283: ...n work Stand the motorcycle on its side stand on a horizontal surface Place a suitable container under the engine Remove oil drain plugs 1 with the magnets O rings and oil screens V00706 10 Remove scr...

Page 284: ...the oil filter housing Lock ring plier 51012011000 Completely drain the engine oil Thoroughly clean the parts and sealing surface V00708 10 Insert new oil filter 4 Info Only insert the oil filter by...

Page 285: ...ERVICE WORK ON THE ENGINE 19 283 V00706 11 Mount and tighten screws 2 Guideline Remaining engine screws M5 6 Nm 4 4 lbf ft 100773 12 Thoroughly clean magnets A and oil screens B of the oil drain plugs...

Page 286: ...ling quantity available Engine oil Outside temperature 0 C 32 F 3 60 l 3 8 qt Engine oil SAE 10W 50 p 327 Engine oil Outside temperature 0 C 32 F Engine oil SAE 5W 40 p 328 Add the oil quantity quanti...

Page 287: ...ug 5 Danger Danger of poisoning Exhaust gases are toxic and inhal ing them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use an effec...

Page 288: ...nd par tial quantity approx Outside temperature 0 C 32 F Engine oil SAE 5W 40 p 328 Mount the screw plug Danger Danger of poisoning Exhaust gases are toxic and inhal ing them may result in unconscious...

Page 289: ...poor quality engine oil results in premature wear to the engine The engine may be damaged if the engine oil level is too high Condition The engine is at operating temperature Preparatory work Stand th...

Page 290: ...e optimal engine performance it is not advisable to mix different engine oils KTM recommends changing the engine oil Mount the screw plug Danger Danger of poisoning Exhaust gases are toxic and inhal i...

Page 291: ...SERVICE WORK ON THE ENGINE 19 289 Finishing work Check the engine oil level p 279...

Page 292: ...tly on to electrical components connectors throttle cables or bearings Maintain a minimum distance between the nozzle of the pressure cleaner and the component Minimum clearance 60 cm 23 6 in Warning...

Page 293: ...a soft sponge Never apply motorcycle cleaner to a dry vehicle always rinse the vehicle with water first If the vehicle was operated in road salt clean it with cold water Warm water would enhance the...

Page 294: ...etrated to evaporate After the motorcycle has cooled off lubricate all moving parts and bearings Clean the chain p 186 Treat bare metal parts except for brake discs and exhaust sys tem with corrosion...

Page 295: ...nition steering lock tank lock and seat lock Universal oil spray p 331 20 2 Checks and maintenance steps for winter operation Info If you use the motorcycle in winter you must expect salt on the roads...

Page 296: ...after the parts are cooled down and while they are installed After riding on salted roads thoroughly wash the motor cycle with cold water and dry it well Treat the engine the swingarm and all other ba...

Page 297: ...n this way you can avoid long workshop waiting times at the start of the new season 401058 01 When refueling for the last time before taking the motorcycle out of service add fuel additive Fuel additi...

Page 298: ...the vehicle with a tarp or similar cover that is permeable to air Info Do not use non porous materials since they prevent humidity from escaping thus causing corrosion Avoid running the engine for a...

Page 299: ...er storage 401059 01 Remove the vehicle from the center stand p 182 Install the battery p 252 Info If the battery was removed the time and date must be set Perform checks and maintenance measures when...

Page 300: ...ve seconds after actuating the Race on tip switch Info Blink codes referring to KTM RACE ON are only displayed once and not repeated Faults Possible cause Action No response if the Race on tip switch...

Page 301: ...260 Use black ignition key Race on indicator lamp flashes three times The battery is discharged Recharge the battery p 255 Check the open circuit current Race on indicator lamp flashes four times Ste...

Page 302: ...s drawn The vehicle is in gear Shift the transmission to idle Safety start system is faulty Read out the fault memory using the KTM diagnostics tool Engine turns although a gear is engaged Safety star...

Page 303: ...he KTM diagnostics tool High oil consumption Engine oil level too high Check the engine oil level p 279 Engine oil too thin low viscos ity Change the engine oil and oil filter and clean the oil screen...

Page 304: ...rpm Control DOHC 4 valves per cylinder chain driven Valve valve plate diameter Intake 42 mm 1 65 in Exhaust 34 mm 1 34 in Valve clearance Exhaust at 20 C 68 F 0 25 0 30 mm 0 0098 0 0118 in Intake at...

Page 305: ...35 2nd gear 15 32 3rd gear 18 30 4th gear 20 27 5th gear 24 27 6th gear 35 32 Mixture preparation Electronically controlled fuel injection Ignition system Contactless controlled fully electronic igni...

Page 306: ...intake flange M4 1 5 Nm 1 11 lbf ft Oil nozzle M5 2 Nm 1 5 lbf ft Loctite 243 Remaining engine screws M5 6 Nm 4 4 lbf ft Screw bearing retainer M5 6 Nm 4 4 lbf ft Loctite 243 Screw bearing shells ret...

Page 307: ...ft Loctite 648 Nut cylinder head M6 9 Nm 6 6 lbf ft Remaining engine screws M6 10 Nm 7 4 lbf ft Screw camshaft bearing support M6 10 9 10 Nm 7 4 lbf ft Screw clutch cover M6 10 Nm 7 4 lbf ft Screw cl...

Page 308: ...octite 243 Screw valve cover M6 10 Nm 7 4 lbf ft Screw water pump cover M6 10 Nm 7 4 lbf ft Screw water pump wheel M6 10 Nm 7 4 lbf ft Loctite 243 Stud chain shaft M6 8 Nm 5 9 lbf ft Vacuum connection...

Page 309: ...hanger M8 15 Nm 11 1 lbf ft Screw timing chain guide rail M8 15 Nm 11 1 lbf ft Loctite 243 Screw timing chain tensioning rail M8 15 Nm 11 1 lbf ft Loctite 243 Stud exhaust flange M8 10 Nm 7 4 lbf ft S...

Page 310: ...m 8 1 lbf ft Cylinder head screw M11x1 5 Tightening sequence Using a crisscross pattern Step 1 15 Nm 11 1 lbf ft Step 2 30 Nm 22 1 lbf ft Step 3 90 Step 4 90 Lubricated with engine oil Coolant tempera...

Page 311: ...5 Nm 18 4 lbf ft Screw in alternator cover M24x1 5 8 Nm 5 9 lbf ft Nut primary gear M33LHx1 5 130 Nm 95 9 lbf ft Loctite 243 23 3 Capacities 23 3 1 Engine oil Engine oil Outside temperature 0 C 32 F 3...

Page 312: ...g powder coated Fork WP Performance Systems Semi active Suspension Shock absorber WP Performance Systems Semi active Suspension Suspension travel front 200 mm 7 87 in rear 200 mm 7 87 in Brake system...

Page 313: ...16 525 X ring Steering head angle 64 Wheelbase 1 560 15 mm 61 42 0 59 in Seat height unloaded 860 875 mm 860 875 in Ground clearance unloaded 220 mm 8 66 in Weight without fuel approx 226 4 kg 499 1 l...

Page 314: ...58011109110 10 A Fuse 58011109115 15 A Fuse 58011109125 25 A Fuse 58011109130 30 A Low beam LED High beam LED Position light LED Cornering light LED Instrument lights and indicator lamps LED Turn sig...

Page 315: ...l information is available in the Service section under http www ktm com 23 7 Fork Fork article number 14 18 1Q 26 Fork WP Performance Systems Semi active Suspension Spring length with preload spacer...

Page 316: ...s Screw combination switch left 5 Nm 3 7 lbf ft Screw headlight EJOT ALtracs 60x20 8 Nm 5 9 lbf ft Screw headlight holder EJOT ALtracs 50x12 7 Nm 5 2 lbf ft Screw fixed grip left M4 2 Nm 1 5 lbf ft Sc...

Page 317: ...5x12 3 5 Nm 2 58 lbf ft Screw cover part M5x17 3 5 Nm 2 58 lbf ft Screw cross member for luggage support M5 4 Nm 3 lbf ft Screw filler cap M5 3 Nm 2 2 lbf ft Screw foot brake lever stub M5 6 Nm 4 4 lb...

Page 318: ...5 Nm 3 7 lbf ft Screw clutch assembly M6 5 Nm 3 7 lbf ft Screw cooler retaining bracket M6 7 Nm 5 2 lbf ft Screw cover part M6 6 Nm 4 4 lbf ft Screw engine guard M6 10 Nm 7 4 lbf ft Screw exhaust cla...

Page 319: ...7 4 lbf ft Screw voltage regulator M6 6 Nm 4 4 lbf ft Screw wheel speed sensor rear M6 10 Nm 7 4 lbf ft Angled valve Super Adventure S EU CN M8 6 Nm 4 4 lbf ft Angled valve Super Adventure S JP M8 4...

Page 320: ...w rear footrest bracket M8 25 Nm 18 4 lbf ft Loctite 243 Screw steering damper M8 25 Nm 18 4 lbf ft Loctite 243 Screw steering damper clamp M8 12 Nm 8 9 lbf ft Screw steering stem M8 20 Nm 14 8 lbf ft...

Page 321: ...25 25 Nm 18 4 lbf ft Screw bottom shock absorber M14x1 5 80 Nm 59 lbf ft Thread greased Screw top shock absorber M14x1 5 80 Nm 59 lbf ft Thread greased Nut socket M18x1 4 Nm 3 lbf ft Nut swingarm pivo...

Page 322: ...address Certification website http www ktm com 210m1100 KTM AG hereby declares that the KTM RACE ON system wireless system conforms with the relevant guidelines The full text of the Declaration of Con...

Page 323: ...2239 KLGKZADI01 KTM RACE ON system Main Unit FCC ID VFZKLGMZADI01 IC 22239 KLGMZADI01 LC8 DASHBOARD FCC ID 2AKP9 LC8CLUSTER1 IC 22273 LC8CLUSTER1 Tyre Pressure Monitoring System Receiver MC34MA4 FCC I...

Page 324: ...the FCC guidelines for the load from radio frequencies The transmitter must not be set up near to other antennas or transmitters or operated in conjunction with other antennas or transmitters Note on...

Page 325: ...and radio receiver Connect the device and the radio receiver to separate electric circuits Consult your dealer or a radio TV technician CAN ICES 3 B NMB 3 B This digital device of Class B fulfills the...

Page 326: ...24 DECLARATIONS OF CONFORMITY 324 24 2 Country specific declarations of conformity F01263 01...

Page 327: ...nents use open source software The source code of the software used and other information are available online Overview http www ktm com ktm oss Info Due to the file size the download may time a long...

Page 328: ...1 Coolant Guideline Only use high grade silicate free coolant with corrosion inhibitor additive for aluminum motors Low grade and unsuitable antifreeze causes corrosion deposits and frothing Do not us...

Page 329: ...for antifreeze protection dilution and miscibility compatibility with other coolants Recommended supplier Motorex COOLANT M3 0 Engine oil SAE 10W 50 Standard classification JASO T903 MA p 332 SAE p 3...

Page 330: ...etic engine oil Recommended supplier Motorex Power Synt 4T Fork oil SAE 4 48601166S1 Standard classification SAE p 332 SAE 4 Guideline Use only oils that comply with the specified standards see specif...

Page 331: ...SUBSTANCES 26 329 Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use fuel containing methanol e g M15 M85 M100 or more than 10 ethanol e g E15 E25 E85 E100...

Page 332: ...Recommended supplier Motorex Chain Clean Chain lube for road use Guideline Recommended supplier Motorex Chainlube Road Fuel additive Recommended supplier Motorex Fuel Stabilizer Long life grease Reco...

Page 333: ...ts Recommended supplier Motorex Moto Polish Shine Preserving materials for paints metal and rubber Recommended supplier Motorex Moto Protect Special cleaner for glossy and matte paint finishes metal a...

Page 334: ...vice intervals are demanded for automobile engines the focus for motorcycle engines is on high performance at high engine speeds In most motorcycle engines the transmission and clutch are lubricated w...

Page 335: ...ng back wards on an incline KTM RACE ON System which releases ignition steering lock and filler cap via a remote key with transponder MSR Motor Slip Regulation Auxiliary function of the motor control...

Page 336: ...shifter Engine electronics function for shifting up and down without clutch actuation TPMS Tire Pressure Monitoring System Safety system which monitors tire air pressure with the help of sensors in th...

Page 337: ...LIST OF ABBREVIATIONS 30 335 Art no Article number ca circa cf compare e g for example etc et cetera i a inter alia no number poss possibly...

Page 338: ...rror messages relating to Race on system alarm system The general warning lamp lights up yellow An operating safety warning note message was detected This is also shown on the display ABS indicator la...

Page 339: ...teady rhythmic flash The left turn signal is switched on The high beam indicator lamp lights up blue The high beam is switched on The idle indicator lamp lights up green The transmission is in idle Th...

Page 340: ...ake fluid front brake adding 222 rear brake adding 227 Brake fluid level front brake checking 221 rear brake checking 226 Brake linings front brake checking 225 rear brake checking 230 Brake system 21...

Page 341: ...70 Damp display 73 Damping 108 180 day night mode 59 display 66 Distance 119 DRL 125 Extra Functions 104 Favourites 115 Favourites display 77 fuel level display 75 General Info 101 Headset Pass 94 Hea...

Page 342: ...ional 74 Service 103 Settings 114 Setup 88 shift warning light 69 speed 68 71 telephony 97 Temperature 119 time 77 TPMS 101 Trip 1 99 Trip 2 100 Units 118 volume 87 warning notes 60 Warnings 103 Wirel...

Page 343: ...oil adding 287 changing 280 Engine oil level checking 279 Engine sprocket checking 191 Engine traction torque control 165 Environment 17 F Figures 19 Filler cap closing 47 opening 45 Foot brake lever...

Page 344: ...asher 39 Hazard warning flasher switch 39 Headlight daytime running light 248 range adjusting 268 Headlight setting checking 267 Horn button 38 I Ice warning 61 Immobilizer 43 Indicator lamps 62 Inten...

Page 345: ...ing for use advice on preparing for first use 147 after storage 297 checks and maintenance measures when preparing for use 152 Protective clothing 16 Q Quickshifter 157 R Race on key 43 battery changi...

Page 346: ...ering damper article number 29 Steering head bearing play checking 196 Steering lock 42 Stopping 169 Storage 295 Storage compartment closing 49 opening 48 USB socket 45 Suspension setting 179 180 T Ta...

Page 347: ...Type label 26 U USB socket 45 Use definition 12 V Vehicle loading 149 raising with the center stand 181 removing from the center stand 182 View of vehicle front left 22 rear right 24 W Warranty 18 Wi...

Page 348: ...3213751en 3213751en 10 2017 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM...

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