KT 31-5009 User Manual Download Page 8

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COMMON PROBLEMS

POSSIBLE CAUSES

REMEDIES

BEFORE TURNING ON 

TORCH, GAS ODOR IS 

NOTICED

1. Hose connection is loose.

2. Crack in hose.

3. Cylinder leak at neck.

1. Tighten all connections.

2. Check hoses. If any cracks are found, replace 

entire hose. DO NOT PATCH OR TAPE GAS HOSE.

3. Check neck area of cylinders. If cracks or damage 

is found, do not use. Secure upright, in a well 

ventilated area, well away from sources of ignition. 

Contact gas supplier immediately. Replace cylinders 

before proceeding with work.

FLAME IS IRREGULAR

1. Cutting tip is clogged or dirty.

2. Low gas supply.

1. Close gas, oxygen fuel first, then acetylene. Let 

torch cool completely. Remove tip, check for dirt 

and debris. Use tip cleaner to clean tip or replace 

if necessary.

2. Check gas level and refill if needed.

FOLLOW ALL SAFETY PRECAUTIONS WHENEVER DIAGNOSING OR SERVICING THE TOOL. DISCONNECT GAS SUPPLY 
BEFORE SERVICE.

!

  WARNING

:

 Fumes and gases can injure you. Keep your head out of fumes. Use enough ventilation and/or exhaust to keep 

fumes and gases from your breathing area. Welding sparks can cause fire or explosion. Keep flammable material away. Keep fire 

extinguisher nearby when welding. Welding rays can injure eyes and burn skin. Wear correct eye and body protection. 

PAGE | PAGE | PÁGINA 

8

K-T Industries, Inc.

3112 NW Blvd. 

Sheldon, IA 51201

1. Before each use, inspect the general condition of the torch kit.    

  Check for loose hose connections, cracked or worn hoses, and    

  any other condition that may effect its safe operation. If any    

  abnormal condition occurs or is noticed, have the problem    

  corrected before further use. Do not use damaged equipment.
2. Periodically use a tip cleaner to clean out cutting tip and  

 

  welding nozzle.
3. To clean the outer body of the cutting attachment, use  

 

  a clean, dry cloth. Do not immerse any part of the 

  cutting attachment in ANY liquid. Do not use solvents or  

 

  other flammable agents to clean the cutting attachment.

MAINTENANCE CHART

Maintenance type

Before Use After Use

Inspect tool for damage

X

X

Use tip cleaner to clean tip

X

X

Wipe off with clean, dry 
cloth. NEVER USE SOVENTS 
TO WIPE DOWN CUTTING 
ATTACHMENT

X

Procedures not specifically explained in this manual 

must be performed only by a qualified technician.

!

 !

  WARNING: TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION, close the oxygen, then acetylene and 

allow torch to cool completely, then disconnect hoses before performing any inspection, maintenance, or cleaning 
procedures.TO PREVENT SERIOUS INJURY FROM TOOL FAILURE, do not use damaged equipment. If abnormal 
noise, vibration, or leaking gas occurs, have the problem corrected before further use.

Summary of Contents for 31-5009

Page 1: ...USER S MANUAL www ktindustries net USER S MANUAL PORTABLE TORCH KIT ENGLISH MODEL NO 31 5009 READ ALL PARTS OF USER S MANUAL BEFORE INSTALLING OR OPERATING...

Page 2: ...FICATIONS Regulators Oxygen CGA 540 Acetylene CGA 200 Welding Nozzle VM W1 VM W2 Cutting Tip 3 101 Hose Size 3 16 x 12 5 Hose Type Twin Welding Hose green oxygen red acetylene Torch Inlet Thread 9 16...

Page 3: ...d hold molten metal or sparks Wear flame resistant ear plugs or muffs to keep sparks out of ears Always wear NIOSH approved respirator Keep flamable and explosive materials at least 10 meters from arc...

Page 4: ...ebris regulators to cylinder Remove plastic Install check valves Connect hoses to torch inlet covers handle The warnings precautions and instructions discussed in this instruction manual cannot cover...

Page 5: ...ecialtechniques suchasedgechamfering thatareoutsidethescopeofthismanual Weldingbooksandclassesarerecommendedtoteachpropermethodsandtechnique CLOSE oxygen and acetylene torch valves then fully close bo...

Page 6: ...ge slightly ADJUST flame to Neutral Flame by adding oxygen slowly MARK cut line as desired on metal workpiece PRE HEAT edge where starting the cut until it is red hot PRESS cutting lever on cutting he...

Page 7: ...COMMON PROBLEMS LOCATION OF LEAK REMEDIES CYLINDER PRESSURE DECREASES DELIVERY PRESSURE INCREASES 1 Leak in the regulator seal Have the regulator repaired by a qualified technician CYLINDER PRESSURE...

Page 8: ...ing Weldingrayscaninjureeyesandburnskin Wearcorrecteyeandbodyprotection PAGE PAGE P GINA 8 K T Industries Inc 3112 NW Blvd Sheldon IA 51201 1 Beforeeachuse inspectthegeneralconditionofthetorchkit Chec...

Page 9: ...USER S MANUAL www ktindustries net UTILISATEURS MANUEL KIT DE TORCHE PORTABLE FRAN AIS MODEL NO 31 5009 LISEZ TOUTES LES PARTIES DU MANUEL DE L UTILISATEUR AVANT D INSTALLER OU D UTILISER...

Page 10: ...GA 540 Ac tyl ne CGA 200 Buse de Soudage VM W1 VM W2 Astuce de Coupe 3 101 Taille du Tuyau 4 76mm x 3 81m Type de Tuyau Tuyau de soudage double vert oxyg ne rouge ac tyl ne Filetage D entr e de la Tor...

Page 11: ...lleoudesmanchonsignifugespouremp cherles tincellesdep n trerdanslesoreilles Porteztoujoursunrespirateurapprouv parNIOSH Gardez lesmat riauxinflammablesetexplosifs aumoins10m tresdel arcpouremp cherles...

Page 12: ...miner les d bris bouteilles Retirer les couvercles Installer les clapets Connectez les tuyaux d entr e en plastique Anti retour la torche Lesavertissements pr cautionsetinstructionsd critsdanscemanuel...

Page 13: ...reinagedesbords quisortentducadredecemanuel Deslivresetdescoursdesoudagesontrecommand spourenseignerlesm thodesettechniquesappropri es FERMEZ lesvannesdelatorche oxyg neet ac tyl ne puisfermezcompl te...

Page 14: ...la flamme la flamme neutre en ajoutant lentement de l oxyg ne MARQUEZ la ligne de coupe comme vous le souhaitez sur la pi ce m tallique PRE HEAT bord o commencer la coupe jusqu ce qu il soit rouge cha...

Page 15: ...VEILLANCE DE JAUGE PROBL MES COMMUNS EMPLACEMENT DE LA FUITE REM DES DIMINUTION DE LA PRESSION DES CYLINDRES ET AUGMENTATIONS DE LA PRESSION DE D PART 1 Fuite dans le joint du r gulateur Faites r pare...

Page 16: ...ezl extincteur proximit lorsdu soudage Lesrayonsdesoudagepeuventblesserlesyeuxetbr lerlapeau Portezuneprotectionoculaireetcorporelleappropri e PAGE PAGE P GINA 16 K T Industries Inc 3112 NW Blvd Sheld...

Page 17: ...USER S MANUAL www ktindustries net USUARIO MANUAL KIT DE LINTERNA PORT TIL ESPA OL MODEL NO 31 5009 LEA TODAS LAS PARTES DEL MANUAL DEL USUARIO ANTES DE INSTALARLO U OPERARLO...

Page 18: ...Acetileno CGA 200 Boquilla de Soldadura VM W1 VM W2 Punta de Corte 3 101 Tama o de la Manguera 4 76mm x 3 81m Tipo de Manguera Manguera de Soldadura Doble verde ox geno rojo acetileno Rosca de Entrad...

Page 19: ...Usetapones paraloso dosuorejerasresistentesalasllamasparaevitarquelaschispasentrenenloso dos UtilicesiempreunrespiradoraprobadoporNIOSH Mantengalosmaterialesinflamables yexplosivosalmenosa10metrosdela...

Page 20: ...dros para limpiar los desechos Retire las cubiertas de Instale v lvulas Conecte las mangueras al entrada de pl stico de retenci n mango de la antorcha Lasadvertencias precaucioneseinstruccionesquesede...

Page 21: ...les comoelachaflanadodebordes queest nfueradelalcancedeestemanual Serecomiendanlibrosyclasesdesoldaduraparaense arlosm todosylat cnicaadecuados CERRAR lasv lvulasdelsopletedeox genoyacetileno luegocer...

Page 22: ...o ox geno lentamente MARQUE la l nea de corte como desee en la pieza de trabajo de metal PRECALIENTE el borde donde se inicia el corte hasta que est al rojo vivo PRESIONE lapalancadecorteenelcabezalde...

Page 23: ...ar SEGUNDA PRUEBA DE FUGAS MONITOREO DE CALIBRE PROBLEMAS COMUNES UBICACI N DE LA FUGA REMEDIOS LAPRESI NDELCILINDRODISMINUYE YLAPRESI NDEENTREGAAUMENTA 1 Fuga en el sello del regulador Haga que un t...

Page 24: ...ntengaunextintordeincendioscercacuandosuelde Losrayosde soldadurapuedenda arlosojosyquemarlapiel Utilicelaprotecci nadecuadaparalosojosyelcuerpo PAGE PAGE P GINA 24 K T Industries Inc 3112 NW Blvd She...

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