KT 31-5009 User Manual Download Page 3

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PRODUCT WARRANTY

The manufacturer’s sole obligation under this warranty is limited to making replacement or repairs within 1 year of purchase. This warranty does not cover product malfunctions or damages 

resulting from product tampering, misuse or abuse. Please follow the operating instructions carefully to maintain this warranty. Failure to do so will void the warranty. The manufacturer shall 

also not be held liable for any indirect or consequential damages arising out of the use of this product. We shall in no event be liable for death, injuries to persons or property, or for incidental, 

contingent, special or consequential damages arising from the use of our product. Please carefully maintain this warranty. This warranty is nontransferable and extends only to the original 

buyer purchasing the products directly from authorized dealers. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. A copy of the 

original receipt is required as proof of purchase. To replace product under warranty, please return to place of purchase for an across-the-counter exchange.

!  WARNING: READ ALL SAFETY WARNINGS AND INSTRUCTIONS 

Always keep work area clean and well lit. Cluttered benches and work areas invite accidents. Keep bystanders, children, and visitors away while operating. 

Distractions can cause you to lose control. Always keep combustible materials away from work area. If not possible cover combustibles with fire resistant material. 

Torch may be hot after use. Do not place on any material other than bare concrete until cooled. Do not let sparks or hot slag come in contact with combustible 

materials. Do not remove warnings, nameplates, or labels. Do not use under the influence of drugs, alcohol, or medication. Always wear eye and body protection. 

Welding rays and infrared raditation may injure eyes and burn skin. Always wear shade 5 or higher welding goggles and protection. Do not allow others to 

view without proper eye and body protection. Always wear dry, insulated, fire and heat resistant gloves. Always use apron, cap, sleeves, and bibs designed and 

approved for welding procedures. Leather leg protection with fire resistant shoes or boots should be worn. Do not wear pants with cuffs, shirts with open pockets, 

or any clothing that can catch and hold molten metal or sparks. Wear flame resistant ear plugs or muffs to keep sparks out of ears. Always wear NIOSH approved 

respirator. Keep flamable and explosive materials at least 10 meters from arc to prevent spark or slag from starting a fire. Always keep ABC fire extinguisher 

within reach and know how to use. Always use striker designed for oxy-acetylene welding. Do not use butane or matches. Always use flashback arrestors on the 

base of torch. Use with oxygen and acetylene only. Do not modify for use with other fuel gases. Do not leave unattended. Do not overreach and keep proper 

balance at all times. This product is not a toy, keep out of reach of children. Store securely and out of reach of children, persons unfamiliar with product, and 

untrained users. Avoid fumes and gases. Always keep your head out of the fumes. Do not breath the fumes, use ventilation or exhaust to keep fumes and gases 

away from your breathing zone. Exposure to fumes can increase risk of: cancer, Parkinson’s Disease, heart disease, ulcers, damage to reproductive organs, 

inflammation of intestines or stomach, kidney damage, and/or respiratory diseases. Service by qualified technician only. 

Use accessories in accordance with these instructions and in manner intended for the product, taking into account the working conditions and the work to be 

performed. Use of product for operations different from those intended could result in a hazardous situation.

!  Warning: This product may expose you to chemicals such as lead, which is known to the State of California to cause cancer, birth defects, or other reproductive 

harm. For information go to www.P65Warnings.ca.gov.

SAVE THIS MANUAL 

KEEP SAFETY WARNINGS & PRECAUTIONS, SETUP, OPERATION, TROUBLESHOOTING, AND WARRANTY. READ THE 

ENTIRE USER’S MANUAL INCLUDING ALL TEXT UNDER SUBHEADINGS BEFORE SETUP OR USE OF THIS PRODUCT.

          WELDING RAYS CAN BURN

          FUMES AND GASES CAN BE DANGEROUS

          WELDING SPARK CAN CAUSE FIRE OR EXPLOSION

          CYLINDER MAY EXPLODE IF DAMAGED

CYLINDER SAFETY 

DO NOT DROP, STRIKE, PUNCTURE, HEAT, OR SET FIRE TO A CYLINDER. Do not use dented or damaged cylinders. Always secure cylinders to cart, wall, or post to 

prevent them from falling. Use and store in upright position only. Always use cylinder caps when moving or storing. Do not store cylinders in temperature 120°F 

(48°C) or higher. Keep acetylene tank wrench on valve whenever cylinder is in use for quick shutoff in case of emergency. Contact local solid waste authorities for 

correct disposal or recycling of empty cylinders. Refer to page 7 for proper leak testing techniques. 

Summary of Contents for 31-5009

Page 1: ...USER S MANUAL www ktindustries net USER S MANUAL PORTABLE TORCH KIT ENGLISH MODEL NO 31 5009 READ ALL PARTS OF USER S MANUAL BEFORE INSTALLING OR OPERATING...

Page 2: ...FICATIONS Regulators Oxygen CGA 540 Acetylene CGA 200 Welding Nozzle VM W1 VM W2 Cutting Tip 3 101 Hose Size 3 16 x 12 5 Hose Type Twin Welding Hose green oxygen red acetylene Torch Inlet Thread 9 16...

Page 3: ...d hold molten metal or sparks Wear flame resistant ear plugs or muffs to keep sparks out of ears Always wear NIOSH approved respirator Keep flamable and explosive materials at least 10 meters from arc...

Page 4: ...ebris regulators to cylinder Remove plastic Install check valves Connect hoses to torch inlet covers handle The warnings precautions and instructions discussed in this instruction manual cannot cover...

Page 5: ...ecialtechniques suchasedgechamfering thatareoutsidethescopeofthismanual Weldingbooksandclassesarerecommendedtoteachpropermethodsandtechnique CLOSE oxygen and acetylene torch valves then fully close bo...

Page 6: ...ge slightly ADJUST flame to Neutral Flame by adding oxygen slowly MARK cut line as desired on metal workpiece PRE HEAT edge where starting the cut until it is red hot PRESS cutting lever on cutting he...

Page 7: ...COMMON PROBLEMS LOCATION OF LEAK REMEDIES CYLINDER PRESSURE DECREASES DELIVERY PRESSURE INCREASES 1 Leak in the regulator seal Have the regulator repaired by a qualified technician CYLINDER PRESSURE...

Page 8: ...ing Weldingrayscaninjureeyesandburnskin Wearcorrecteyeandbodyprotection PAGE PAGE P GINA 8 K T Industries Inc 3112 NW Blvd Sheldon IA 51201 1 Beforeeachuse inspectthegeneralconditionofthetorchkit Chec...

Page 9: ...USER S MANUAL www ktindustries net UTILISATEURS MANUEL KIT DE TORCHE PORTABLE FRAN AIS MODEL NO 31 5009 LISEZ TOUTES LES PARTIES DU MANUEL DE L UTILISATEUR AVANT D INSTALLER OU D UTILISER...

Page 10: ...GA 540 Ac tyl ne CGA 200 Buse de Soudage VM W1 VM W2 Astuce de Coupe 3 101 Taille du Tuyau 4 76mm x 3 81m Type de Tuyau Tuyau de soudage double vert oxyg ne rouge ac tyl ne Filetage D entr e de la Tor...

Page 11: ...lleoudesmanchonsignifugespouremp cherles tincellesdep n trerdanslesoreilles Porteztoujoursunrespirateurapprouv parNIOSH Gardez lesmat riauxinflammablesetexplosifs aumoins10m tresdel arcpouremp cherles...

Page 12: ...miner les d bris bouteilles Retirer les couvercles Installer les clapets Connectez les tuyaux d entr e en plastique Anti retour la torche Lesavertissements pr cautionsetinstructionsd critsdanscemanuel...

Page 13: ...reinagedesbords quisortentducadredecemanuel Deslivresetdescoursdesoudagesontrecommand spourenseignerlesm thodesettechniquesappropri es FERMEZ lesvannesdelatorche oxyg neet ac tyl ne puisfermezcompl te...

Page 14: ...la flamme la flamme neutre en ajoutant lentement de l oxyg ne MARQUEZ la ligne de coupe comme vous le souhaitez sur la pi ce m tallique PRE HEAT bord o commencer la coupe jusqu ce qu il soit rouge cha...

Page 15: ...VEILLANCE DE JAUGE PROBL MES COMMUNS EMPLACEMENT DE LA FUITE REM DES DIMINUTION DE LA PRESSION DES CYLINDRES ET AUGMENTATIONS DE LA PRESSION DE D PART 1 Fuite dans le joint du r gulateur Faites r pare...

Page 16: ...ezl extincteur proximit lorsdu soudage Lesrayonsdesoudagepeuventblesserlesyeuxetbr lerlapeau Portezuneprotectionoculaireetcorporelleappropri e PAGE PAGE P GINA 16 K T Industries Inc 3112 NW Blvd Sheld...

Page 17: ...USER S MANUAL www ktindustries net USUARIO MANUAL KIT DE LINTERNA PORT TIL ESPA OL MODEL NO 31 5009 LEA TODAS LAS PARTES DEL MANUAL DEL USUARIO ANTES DE INSTALARLO U OPERARLO...

Page 18: ...Acetileno CGA 200 Boquilla de Soldadura VM W1 VM W2 Punta de Corte 3 101 Tama o de la Manguera 4 76mm x 3 81m Tipo de Manguera Manguera de Soldadura Doble verde ox geno rojo acetileno Rosca de Entrad...

Page 19: ...Usetapones paraloso dosuorejerasresistentesalasllamasparaevitarquelaschispasentrenenloso dos UtilicesiempreunrespiradoraprobadoporNIOSH Mantengalosmaterialesinflamables yexplosivosalmenosa10metrosdela...

Page 20: ...dros para limpiar los desechos Retire las cubiertas de Instale v lvulas Conecte las mangueras al entrada de pl stico de retenci n mango de la antorcha Lasadvertencias precaucioneseinstruccionesquesede...

Page 21: ...les comoelachaflanadodebordes queest nfueradelalcancedeestemanual Serecomiendanlibrosyclasesdesoldaduraparaense arlosm todosylat cnicaadecuados CERRAR lasv lvulasdelsopletedeox genoyacetileno luegocer...

Page 22: ...o ox geno lentamente MARQUE la l nea de corte como desee en la pieza de trabajo de metal PRECALIENTE el borde donde se inicia el corte hasta que est al rojo vivo PRESIONE lapalancadecorteenelcabezalde...

Page 23: ...ar SEGUNDA PRUEBA DE FUGAS MONITOREO DE CALIBRE PROBLEMAS COMUNES UBICACI N DE LA FUGA REMEDIOS LAPRESI NDELCILINDRODISMINUYE YLAPRESI NDEENTREGAAUMENTA 1 Fuga en el sello del regulador Haga que un t...

Page 24: ...ntengaunextintordeincendioscercacuandosuelde Losrayosde soldadurapuedenda arlosojosyquemarlapiel Utilicelaprotecci nadecuadaparalosojosyelcuerpo PAGE PAGE P GINA 24 K T Industries Inc 3112 NW Blvd She...

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