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TYPICAL ASSEMBLYLINE CONFIGURATION 

 

COMPONENT ASSEMBLER 1: 

Tact switch unboxing, unpackaging, staging 

 

Keyboard top housing unboxing, unpackaging, staging 

Tact switch installation into keyboard top housing 

Staging of top housings on mobile carts 

 

COMPONENT ASSEMBLER 2: 

TCS1 component unboxing, unpackaging, staging 

Installation of TCS1 assembly into keyboard top housing 

Staging of top housings on mobile carts 

 

COMPONENT ASSEMBLER 3: 

RFID card reader component unboxing, unpackaging, staging 

 

RFID card reader assembly 

Staging of assemblies on mobile platforms 

 

KEYBOARD ASSEMBLER: 

Keyboard base unboxing, unpackaging, staging 

 

Removal of factory-issued serial number sheet from box 

 

Shipping box labeling and staging (set aside) 

 

RFID card reader assembly installation into keyboard base 

 

Bluetooth adapter unboxing, unpackaging, staging 

 

Bluetooth adapter installation into keyboard base 

 

Connection of top housing cables to processor board 

 

Keyboard closure 

 

Application of part number label to keyboard 

 

Staging of keyboards on mobile carts with serial number sheet 

 

QC STATION 1: 

Testing, programming, labeling, quality control 

 

QC STATION 2: 

Testing, quality control, labeling, serial number verification, boxing 

 

Summary of Contents for KSI-1700 SX HCFFFB-16

Page 1: ...INSTRUCTIONS 7711 Oakport Street Oakland CA 94621 t 510 562 5000 f 510 562 0489 STAGING ASSEMBLY TESTING KSI 1700 SX HCFFFB 16 ksikeyboards com sanakey com July 2019...

Page 2: ...AKU card reader Tact switch with attached connector cable Keyboard top housing Keyboard base unit RFID cable RFID clip Bluetooth USB adapter SUPPLIES 1 2 adhesive foam mounting tape double sided Biome...

Page 3: ...erside of top housing INSTALL TACT SWITCH 1 With top housing face up use triangular bit to unscrew clear plastic window 2 Set screw aside 3 Remove and discard clear plastic window 4 Using triangular b...

Page 4: ...Use tweezers or a thumbnail to close the drawer and secure FPC into CON 2 4 Lay a blue gasket around the rim of the TCS1 precision placement is important 5 Hold the TCS1 together with blue gasket in...

Page 5: ...surface 11 Carefully slide fingers away from holding the reader while aligning the four screw holes of the daughter board frame with the four screw holes embedded in the top housing 12 Holding the fr...

Page 6: ...lip to the underside of the reader ensuring four clip hooks are secured to reader processor board without hooking or touching red antennae or damaging any components on the processor board STAGE AND T...

Page 7: ...it from falling inside keyboard INSTALL RFID READER INTO BASE 1 Peel red liners from double sided tape affixed to back of RFID assembly 2 Antennae side up align horizontal groove on RFID assembly with...

Page 8: ...th adapter over RFID assembly cable along the keyboard base around and beneath RFID assembly 2 Mold all other cables to fit the confines of the top housing 3 Align top housing teeth with keyboard base...

Page 9: ...for correct firmware using USB Firmware Downloader 8 Program tact switch using KSI proprietary program three keyboard LEDs should flash green 9 Program TCS1 LED TCS1 LED should flash blue 10 Use 125...

Page 10: ...h 10 Ensure window and bubble labels are correct and applied straight remove extra glue from label 11 Verify top housing and keyboard base are joined correctly 12 Apply long LED strip label where the...

Page 11: ...reader assembly Staging of assemblies on mobile platforms KEYBOARD ASSEMBLER Keyboard base unboxing unpackaging staging Removal of factory issued serial number sheet from box Shipping box labeling an...

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