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KSB Hyamat SVP Eco, Installation & Operating Manual

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Installation/Operating Manual Hyamat SVP Eco

Original operating manual

All rights reserved. The contents provided herein must neither be distributed, copied, reproduced,
edited or processed for any other purpose, nor otherwise transmitted, published or made available to a
third party without the manufacturer's express written consent.

Subject to technical modification without prior notice.

© KSB SE & Co. KGaA, Frankenthal 29/05/2019

Summary of Contents for Hyamat SVP Eco

Page 1: ...Pressure Booster System Hyamat SVP Eco Installation Operating Manual...

Page 2: ...ntents provided herein must neither be distributed copied reproduced edited or processed for any other purpose nor otherwise transmitted published or made available to a third party without the manufa...

Page 3: ...tion 14 4 1 General description 14 4 2 Product information as per Regulation No 1907 2006 REACH 14 4 3 Designation 14 4 4 Name plate 14 4 5 Design details 15 4 6 Configuration and function 16 4 7 Nois...

Page 4: ...2 Changing the controller settings 47 7 4 Operating modes 48 7 4 1 Manual mode 48 7 4 2 Energy saving mode 48 8 Servicing Maintenance 49 8 1 General information safety regulations 49 8 1 1 Inspection...

Page 5: ...roperly drained to eliminate any environmental and health hazards arising from components in contact with the fluid handled Dry running protection Dry running protection devices prevent the pump from...

Page 6: ...re is prohibited This does not however apply to software updates supplied by KSB 1 3 Installation of partly completed machinery To install partly completed machinery supplied by KSB refer to the sub s...

Page 7: ...N CAUTION This signal word indicates a hazard which if not avoided could result in damage to the machine and its functions General hazard In conjunction with one of the signal words this symbol indica...

Page 8: ...cable documents Only operate pressure booster systems which are in perfect technical condition Do not operate partially assembled pressure booster systems The pressure booster system must only handle...

Page 9: ...tions issued by the local energy supply companies If shutting down the pump does not increase potential risk fit an emergency stop control device in the immediate vicinity of the pump set during pump...

Page 10: ...ration Always observe the limits stated in the product literature The warranty relating to the operating reliability and safety of the pressure booster system supplied is only valid if the equipment i...

Page 11: ...ints Use suitable and permitted transport equipment e g crane forklift or pallet truck To transport the pressure booster system suspend it from the lifting tackle as illustrated Movitec 2 4 6 10 15 Mo...

Page 12: ...s for storage Ambient condition Value Relative humidity 50 maximum Ambient temperature 0 C to 40 C Frost free Well ventilated 3 4 Return to supplier 1 Drain the pressure booster system as per operatin...

Page 13: ...pressure booster system Collect greases and other lubricants during dismantling 2 Separate and sort the pump materials e g by Metals Plastics Electronic waste Greases and other lubricants 3 Dispose o...

Page 14: ...agensolldruck pE 9 09 bar F rderh he bei Q 0 76 8 m Betriebsspannung Frequenz 400V 50HZ Hz Vordruck 4 0 4 0 bar Druckbeh lter Steuerspannung Frequenz 230V 50HZ Hz A m o r t s n n e n r o t o M r a b 1...

Page 15: ...n pads per pump Pressure booster system with Movitec 25B 40B 60B and 90B Level adjustable feet and rubber pads supplied but not fitted Installation Stationary dry installation Drive High efficiency ma...

Page 16: ...ally As soon as the demand increases again after one pump set has been stopped another pump set which has not been in operation before is started up When the last pump set has been stopped and the dem...

Page 17: ...e booster system Two to six vertical high pressure centrifugal pumps Discharge side direct flow membrane type accumulator approved for drinking water 1 check valve and 1 shut off valve per pump set to...

Page 18: ...4 Description 18 of 68 Hyamat SVP Eco 4 9 Dimensions and weights For dimensions and weights refer to the outline drawing...

Page 19: ...tion against solid borne noise NOTE Do not install pressure booster systems next to sleeping or living quarters Before beginning with the installation check the following All structural work required...

Page 20: ...ce in all directions is provided for servicing work 1 Mark out the anchoring holes on the floor as shown in the outline drawing 2 Drill the holes max diameter 12 mm 3 Insert plug fixings of appropriat...

Page 21: ...yamat SVP Eco 1952 116 1 Fig 4 Correct piping connection 1 Suction lift operation 1 Install the piping without transmitting any stresses and strains 2 Connect the piping to the distribution lines on t...

Page 22: ...osswise The ends of the bolts must not protrude from the flange 5 4 2 Fitting the pressure reducer optional NOTE A pipe length of approximately 600 mm must be provided on the inlet side to accommodate...

Page 23: ...DE is mandatory A maximum cable length of 10 metres should not be exceeded between the surge protective device usually type 1 internal lightning protection installed at the service entrance and the eq...

Page 24: ...5 Connecting the potential equalisation conductor 1 Earthing terminal 2 Baseplate 3 Connect the remote ON OFF input Section 5 5 3 Page 24 4 Connect the dry running protection device Section 5 5 4 Pag...

Page 25: ...booster system Before commissioning starting or even test running the pressure booster system make sure that there is no foreign matter in the pressure booster system or piping CAUTION Operation with...

Page 26: ...switches to automatic 8 Switch on the master switch 9 Open the discharge side valve 10 When all pump sets are running loosen the vent plugs again to let any remaining air escape 11 Close the vent plu...

Page 27: ...surements 4 Check the mechanical connection to the water mains Re tighten the flange and pipe unions 5 Prime and vent the pressure booster system from the inlet side 6 Check the inlet pressure 7 Check...

Page 28: ...n the motor and impermissible loads on the pump motor seals and bearings do not exceed a certain number of starts per hour See original operating manual of the pump sets 6 2 2 Ambient conditions Obser...

Page 29: ...100 Movitec 15B 1600 Movitec 25B 2800 Movitec 40B 4600 Movitec 60B 6100 Movitec 90B 8500 6 3 Shutdown 6 3 1 Shutdown Standard design 1 Set the master switch to 0 Additional instruments 1 Set manual 0...

Page 30: ...procedure for this depends on the frequency inverter version PumpDrive 2 Eco Section 7 1 Page 30 PumpDrive 2 Section 7 2 Page 39 7 1 Operating a pressure booster system with PumpDrive 2 Eco 7 1 1 Sta...

Page 31: ...u parameter number parameter values messages Display Function AUTO Menu example Open loop Control Menu example Open loop Control 1 3 The letter S is used as the first character to identify a menu The...

Page 32: ...ons Increase decrease a numerical value When an arrow key is pressed and held down the response repeats in ever shorter intervals ESC Escape key Delete reset entry the entry is not saved Move up one m...

Page 33: ...e control point 1 3 10 must be set to Local If the control value Manual 1 3 4 is defined via an analog input the analog input speed is accepted Arrow keys Pressing the arrow keys changes and immediate...

Page 34: ...TO 1 min AUTO kW AUTO A Hz ESC OK ESC OK ESC OK ESC OK 1 2 4 3 5 8 7 6 Fig 9 Selecting and displaying operating values on the main screen 1 Parameter number for speed 1 2 1 1 2 Current speed rpm 3 Par...

Page 35: ...If the motor standstill heater has been switched on the display alternates between the measured value and the letter H 7 1 1 3 Settings menu NOTE The standard control panel is designed to be used for...

Page 36: ...NOTE If no keys are pressed for five minutes the system will automatically return to the Standard access level The password can be changed after entering the factory default password Table 18 Paramete...

Page 37: ...curs repeatedly within a specific time window automatic acknowledgement is suspended As soon as the alarm condition of a pending alert no longer exists the time interval is started When this interval...

Page 38: ...ebook to be connected via a special cable USB optical The following action can be taken Configuring and parameterising the frequency inverter with the service software Software update Saving and docum...

Page 39: ...keys Navigation and parameter setting 4 Operating keys Toggling operating modes 7 2 1 1 Graphical display The main screen breaks down into 6 areas C M H 1 2 1 1 2893 rpm 17 48 m h 4 62 bar 642 9 V RUN...

Page 40: ...ever shorter intervals ESC Escape key Delete reset entry the entry is not saved Move up one menu level OK OK key Confirm settings Confirm menu selection Move to the next digit when entering numerals M...

Page 41: ...speed ESC OK ESC OK key Press the OK or ESC key to go from digit to digit Press the ESC key to go back Changes are rejected Pressing the OK key for the right hand digit takes you back to the main scre...

Page 42: ...l parameters Parameter Description Possible settings Factory setting 1 1 1 Customer Login Log in as customer 0000 9999 0000 1 1 2 Service Login Log in for access to special parameters for KSB Service...

Page 43: ...15 Message display 1 Name of the message displayed in the centre 2 Display of the master and login level 3 Display of the message The most recently received message is displayed in large format on the...

Page 44: ...not be the case the previous shorter time interval is reverted to and corresponding action is taken again in 30 seconds The time intervals are 1 second 5 seconds 20 seconds and endless i e manual ack...

Page 45: ...1 2 6 Display Backlight Duration Duration of display backlight on period in automatic mode 0 600 30 Operating Values on Main Screen Up to 4 operating values are simultaneously displayed on the main sc...

Page 46: ...ere you can select various parameters and quickly adapt their configuration settings 7 2 1 2 4 Menu Information All direct information about the frequency inverter is provided in the Information secti...

Page 47: ...setpoint indicated on the rating plate If the setpoint needs to be adjusted to site conditions parameter 1 3 2 has to be changed as required First enter the customer password Then change the setpoint...

Page 48: ...opping of pressure booster system Damage to the pumps Only activate the energy saving mode if a sufficiently sized accumulator is fitted on the discharge side NOTE No recommendation can be given for t...

Page 49: ...ion of pressure booster system not guaranteed Regularly service the pressure booster system Prepare a maintenance schedule for the pressure booster system with special emphasis on lubricants shaft sea...

Page 50: ...on the name plate Compare the pre charge pressure of the accumulator with the recommended data Section 8 3 Page 51 Check the rolling element bearings for running noises Vibrations noise and an increa...

Page 51: ...bar With a start up pressure of 5 bar the pre charge pressure of the accumulator must be 4 5 bar Example 2 pE 2 bar 2 bar 0 8 1 6 bar With a start up pressure of 2 bar the pre charge pressure of the...

Page 52: ...devices are available in the form of pressure switches or pressure transmitters the system is reset automatically self reset Flow monitor To reset the dry running protection set at least one pump set...

Page 53: ...cient delivery of pressure booster system F Discharge side pressure too low G Discharge side pressure too high H Leakage at mechanical seal I Motor pump overheated J Motor protection switch triggered...

Page 54: ...ide pressure switch defective or set incorrectly Check the value set at the pressure switch adjust if required Defective time relay or time set incorrectly Check time relay Correct minimum operating t...

Page 55: ...ossible cause Remedy No voltage Check the mains voltage check the mains fuses No enable Check enable via DIGIN EN and system start Mains fuse rating too small for frequency inverter input current Chec...

Page 56: ...ns are working properly Reduce the power input by changing the operating point system specific Check the permissible load and if necessary use external cooling 24 V supply overloaded Disconnect freque...

Page 57: ...10 15 1 2 3 5 4 79 10 691 02 743 04 838 03 691 02 743 04 691 01 79 2 01 743 03 591 743 02 743 01 742 99 23 743 01 655 79 2 02 Fig 18 General assembly drawing of Hyamat SVP Eco with Movitec 2 4 6 10 1...

Page 58: ...t check valve 1 1 2 Movitec 10 01 149 255 742 Lift check valve 2 Movitec 15 01 149 256 743 01 Ball valve G 1 Movitec 2 4 01 057 427 743 01 Ball valve G 1 1 4 Movitec 6 01 057 428 743 01 Ball valve G 1...

Page 59: ...3 05 691 02 838 02 743 05 691 02 79 2 01 691 01 743 04 743 01 903 747 591 743 03 743 02 99 23 Fig 19 General assembly drawing of Hyamat SVP Eco with Movitec 25 40 60 90 1 Option pressure transmitter 2...

Page 60: ...087 768 743 02 Butterfly valve DN 65 Movitec 25 42 087 766 743 02 Butterfly valve DN 80 Movitec 40 42 087 767 743 02 Butterfly valve DN 100 Movitec 60 90 42 087 768 743 03 Ball valve for accumulator 0...

Page 61: ...istribution line inlet side 7 Pressure reducer inlet side 8 Inlet line 9 Shut off elements 10 Pressure transmitter 11 Pressure gauge 12 Control unit 13 Pump with drain and vent valve 15 Discharge line...

Page 62: ...ve 2006 42 EC Pump set Electromagnetic Compatibility Directive 2014 30 EU The manufacturer also declares that the following harmonised international standards have been applied ISO 12100 EN 809 EN 602...

Page 63: ...ing ring carrier plain bearing inner rotor has been removed from the pump and cleaned In cases of containment shroud leakage the outer rotor bearing bracket lantern leakage barrier and bearing bracket...

Page 64: ...o the wiring diagram Start up pressure pE bar Inlet pressure monitoring pinl x setting of inlet pressure switch Stop pressure pA bar Inlet pressure pinl bar Pre charge pressure of accumulator ppre cha...

Page 65: ...panel 39 Graphical display 39 H Help key 40 I Installation 15 Installation at site 19 Intended use 8 K Key to safety symbols markings 7 L LED display 38 46 M Main screen 31 Maintenance work 50 N Name...

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Page 67: ......

Page 68: ...KSB SE Co KGaA Johann Klein Stra e 9 67227 Frankenthal Germany Tel 49 6233 86 0 www ksb com 1953 81 04 EN...

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