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KSB Etaprime L, Installation & Operating Manual

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Contents

5 of 76

Etaprime L

10

EU Declaration of Conformity.............................................................................................................  70

11

Certificate of Decontamination...........................................................................................................  71

Index .....................................................................................................................................................  72

Summary of Contents for Etaprime L

Page 1: ...Self priming Pump Etaprime L Installation Operating Manual...

Page 2: ...provided herein must neither be distributed copied reproduced edited or processed for any other purpose nor otherwise transmitted published or made available to a third party without the manufacturer...

Page 3: ...Disposal 14 3 1 Checking the condition upon delivery 14 3 2 Transport 14 3 3 Storage preservation 15 3 4 Return to supplier 15 3 5 Disposal 16 4 Description of the Pump Set 17 4 1 General description...

Page 4: ...tions 49 7 4 2 Preparing the pump set 50 7 4 3 Removing the motor 50 7 4 4 Removing the back pull out unit 50 7 4 5 Removing the impeller 51 7 4 6 Dismantling the mechanical seal 51 7 4 7 Dismantling...

Page 5: ...Contents 5 of 76 Etaprime L 10 EU Declaration of Conformity 70 11 Certificate of Decontamination 71 Index 72...

Page 6: ...ischarge line The pipeline which is connected to the discharge nozzle Hydraulic system The part of the pump in which the kinetic energy is converted into pressure energy Noise characteristics The nois...

Page 7: ...ection 2 4 Page 10 1 4 Other applicable documents Table 1 Overview of other applicable documents Document Contents Data sheet Description of the technical data of the pump set General arrangement draw...

Page 8: ...1 General 8 of 76 Etaprime L Symbol Description Cross references 1 2 Step by step instructions Note Recommendations and important information on how to handle the product...

Page 9: ...chine damage In conjunction with the signal word CAUTION this symbol indicates a hazard for the machine and its functions 2 2 General This operating manual contains general installation operating and...

Page 10: ...install operate maintain and inspect the machinery this manual refers to The responsibilities competence and supervision of all personnel involved in transport installation operation maintenance and i...

Page 11: ...been disconnected from the power supply de energised The pump casing must have cooled down to ambient temperature Pump pressure must have been released and the pump must have been drained When taking...

Page 12: ...on For the permissible operating temperature of the pump in question refer to the data sheet Table 4 Temperature limits Temperature class to EN 13463 1 Maximum permissible fluid temperature T1 Tempera...

Page 13: ...ating limits The minimum flows indicated in Section 6 2 3 1 Page 39 refer to water and water like fluids handled Longer operating periods with these fluids and at the flow rates indicated will not cau...

Page 14: ...ER The pump set could slip out of the suspension arrangement Danger to life from falling parts Always transport the pump set in the specified position Never attach the suspension arrangement to the fr...

Page 15: ...red indoors the pump set is protected for a maximum of 12 months New pumps pump sets are supplied by our factory duly prepared for storage For storing a pump set which has already been operated the sh...

Page 16: ...luid and any fluid residues Wear safety clothing and a protective mask if required Observe all legal regulations on the disposal of fluids posing a health hazard 1 Dismantle the pump set Collect greas...

Page 17: ...er mm 080 Nominal discharge nozzle diameter mm 200 Nominal impeller diameter mm G Casing material e g G cast iron C Impeller material if different from casing material e g C stainless steel X Addition...

Page 18: ...m pump size 40 40 140 Single and double mechanical seals to EN 12756 Bearings used Table 6 Standard bearings Version Bearing bracket Rolling element bearing Pump end Drive end Standard bearings grease...

Page 19: ...ents any fluid from flowing back from the casing to the suction nozzle At the rear side of the impeller the shaft 4 enters the hydraulic system via the casing cover 3 The shaft passage through the cas...

Page 20: ...68 75 78 68 69 78 81 5 5 70 71 76 79 71 72 79 82 7 5 70 71 78 81 71 72 81 84 11 72 73 78 81 73 74 81 84 15 79 82 82 85 18 5 79 82 82 85 22 80 83 83 86 30 80 83 83 86 37 83 86 86 89 4 7 Dimensions and...

Page 21: ...ied out prior to installation Place of installation WARNING Installation on mounting surface which is unsecured and cannot support the load Personal injury and damage to property Use a concrete of com...

Page 22: ...ts 3 between the baseplate foundation frame and the foundation For a bolt to bolt distance L 800 mm fit additional shims 2 halfway between the bolt holes All shims must lie perfectly flush 3 Insert th...

Page 23: ...pump nozzles Danger to life from escaping hot toxic corrosive or flammable fluids Do not use the pump as an anchorage point for the piping Anchor the pipes in close proximity to the pump and connect t...

Page 24: ...rs of the pipes are equal to or greater than the nominal diameters of the pump nozzles Adapters to larger nominal diameters are designed with a diffuser angle of approx 8 to avoid excessive pressure l...

Page 25: ...0 32 370 320 300 574 390 265 300 32 320 300 370 574 390 265 300 40 40 110 40 450 400 350 696 450 320 370 40 400 350 450 696 450 320 370 40 40 140 40 450 400 350 696 450 320 370 40 400 350 450 696 450...

Page 26: ...iary piping Risk of burns Explosion hazard Make sure that the barrier fluid or quench liquid are compatible with the fluid handled WARNING Failure to use or incorrect use of auxiliary connections e g...

Page 27: ...alignment Coupling without spacer sleeve a or Coupling with spacer sleeve b 1 Straight edge 2 Gauge The coupling guard and its footboard if any have been removed 1 Loosen the support foot and re tight...

Page 28: ...with adjusting screw 1 Hexagon head bolt 2 Adjusting screw 3 Locknut The coupling guard and its footboard if any have been removed 1 Check the coupling alignment 2 Unscrew the hexagon head bolts 1 at...

Page 29: ...r 3 Insert shims underneath the motor feet until the difference in shaft centreline height has been compensated 4 Re tighten the hexagon head bolts 5 Check proper functioning of coupling shaft Check t...

Page 30: ...k short circuit Observe the technical specifications of the local energy supply companies 1 Check the available mains voltage against the data on the motor name plate 2 Select an appropriate start up...

Page 31: ...he power supply and secure it against unintentional start up before inserting your hands or other objects into the pump CAUTION Incorrect direction of rotation with non reversible mechanical seal Dama...

Page 32: ...he pump set the activities required for returning the pump set to service have been carried out Section 6 4 Page 41 6 1 2 Filling in the lubricants Grease lubricated bearings Grease lubricated bearing...

Page 33: ...k the oil level in the glass reservoir of the constant level oiler 1 The oil reservoir must be properly filled at all times to ensure that the correct oil level is maintained Repeat steps 1 6 if neces...

Page 34: ...or venting see drawing of auxiliary connections 2 Fully open the shut off element in the suction line 3 Fully open all auxiliary feed lines barrier fluid flushing liquid etc if any 6 1 4 Final check 1...

Page 35: ...fluid to be handled The pump can be started up against a closed valve If no check valve is installed in the suction line The volute casing has been primed with the fluid to be handled No back pressur...

Page 36: ...3500 rpm at a static suction lift H1geo of m 2 m 4 m 5 m 6 m 7 m 8 m 025 025 100 17 30 85 135 032 032 120 20 60 105 140 175 250 040 040 110 30 85 125 200 265 470 040 040 140 25 25 50 85 120 145 230 0...

Page 37: ...080 190 80 100 130 160 210 390 080 080 200 60 100 160 230 280 350 100 100 240 1 90 110 140 210 260 400 100 100 240 80 100 140 200 300 125 125 260 50 60 80 115 170 220 300 400 6 1 6 Checking the shaft...

Page 38: ...l shock if handling combustible fluids Explosion hazard The fluid for priming the pump must not be combustible The pump casing must not contain more than 7 5 magnesium see EN 13463 1 DANGER Non compli...

Page 39: ...arts are evenly spaced over the period indicated the following limits serve as orientation for start up with the discharge side gate valve slightly open Table 12 Frequency of starts Shaft unit4 Maximu...

Page 40: ...luids Explosion hazard Damage to the pump set The fluid for priming the pump must not be combustible 6 2 3 3 Abrasive fluids The fluid handled may contain non abrasive particles up to a maximum conten...

Page 41: ...e 15 If the pump set is to be stored temporarily only preserve the wetted components made of low alloy materials Commercially available preservatives can be used for this purpose Observe the manufactu...

Page 42: ...ified specialist personnel who are thoroughly familiar with the manual DANGER Improper cleaning of coated pump surfaces Explosion hazard by electrostatic discharge When cleaning coated pump surfaces i...

Page 43: ...e when dismantling and reassembling the pump set 7 2 Servicing inspection 7 2 1 Supervision of operation DANGER Risk of potentially explosive atmosphere inside the pump Explosion hazard The pump inter...

Page 44: ...e the pump is in operation observe and check the following The pump must run quietly and free from vibrations at all times In case of oil lubrication ensure the oil level is correct Section 6 1 2 Page...

Page 45: ...ear and check the alignment 7 2 2 2 Checking the clearances For checking the clearances remove the impeller if required Section 7 4 5 Page 51 If the axial clearance is larger or smaller than permitted...

Page 46: ...f the lubricant 7 2 3 1 Oil lubrication The rolling element bearings are usually lubricated with mineral oil 7 2 3 1 1 Intervals Table 16 Oil change intervals Oil change Interval Initial oil change af...

Page 47: ...lth hazard 1 2 3 Fig 14 Bearing bracket with constant level oiler 1 Constant level oiler 2 Screw plug 3 Bearing bracket A suitable container for the used oil is on hand 1 Place the container underneat...

Page 48: ...ease quantity Table 20 Grease quantity per grease lubricated DIN 625 radial ball bearing Shaft unit10 Code Grease quantity per bearing gram 17 3203 C3 2 5 6203 2RS 2 5 25 6305 2Z C3 5 35 6307 2Z C3 10...

Page 49: ...ions DANGER Insufficient preparation of work on the pump set Risk of injury Properly shut down the pump set Section 6 1 7 Page 37 Close the shut off elements in suction and discharge line Drain the pu...

Page 50: ...move the coupling spacer if any 5 Drain the oil fill of oil lubricated bearings Section 7 2 3 1 4 Page 47 7 4 3 Removing the motor NOTE On pump sets with spacer type couplings the back pull out unit c...

Page 51: ...ted in Section 7 4 1 Page 49 to Section 7 4 5 Page 51 have been observed carried out The back pull out unit has been placed in a clean and level assembly area 1 Remove the rotating assembly of the mec...

Page 52: ...bracket has been placed in a clean and level assembly area 1 Undo the grub screw in the coupling hub 2 Pull the coupling hub off pump shaft 210 with a puller 3 Remove key 940 02 4 Remove axial sealin...

Page 53: ...phite or similar before reassembly Prior to reassembly screw back any forcing screws and adjusting screws Tightening torques For reassembly tighten all screws and bolts as specified in this manual Sec...

Page 54: ...oupling hub with a grub screw 7 5 3 Installing the mechanical seal Installing the mechanical seal The following rules must be observed when installing the mechanical seal Work cleanly and accurately O...

Page 55: ...92 01 and 81 92 02 with transport locks 901 98 and lock washers 554 98 The casing cover is now fastened to the bearing bracket For the casing cover of variant C a commercially available eye nut DIN 58...

Page 56: ...spacer discs as originally fitted at the factory 2 Insert key 940 01 and slide impeller 230 onto shaft 210 3 Fasten impeller nut 920 95 spring washer 930 95 and disc 550 95 if any See table Tightenin...

Page 57: ...but do not remove forcing screws 901 30 or 901 31 2 If required prevent the back pull out unit from tipping over e g by suspending or supporting it Then guide it into volute casing 102 with new O ring...

Page 58: ...3 4 25 55 80 130 220 7 6 2 Tightening torques for the pump set 6 5 1 2 3 4 Fig 20 Tightening points of the pump set Table 23 Tightening torques for bolted screwed connections at the pump set Position...

Page 59: ...on 9 1 Page 63 Quantity of spare parts Shipping address Mode of dispatch freight mail express freight air freight 7 7 2 Recommended spare parts stock for 2 years operation to DIN 24296 Table 24 Quanti...

Page 60: ...ll bearing Radial ball bearing Bearing housing Mechanical seal Shaft sleeve Part No 102 161 210 230 321 01 321 02 350 433 01 523 025 025 100 17 1 1 2 1 1 032 032 120 1 1 2 1 1 040 040 110 1 1 2 1 1 04...

Page 61: ...deposits in the pump and or piping Formation of air pockets in the piping Alter piping layout Fit vent valve Suction lift is too high NPSHavailable positive suction head is too low Check alter fluid...

Page 62: ...pump set Re balance the impeller Increase pressure at the pump suction nozzle Pump set is misaligned Re align pump set Pump is warped or sympathetic vibrations in the piping Check the piping connectio...

Page 63: ...ed in packaging units only Table 28 List of components Part No Description 102 Volute casing 210 Shaft 230 Impeller 321 01 02 Radial ball bearing 350 Bearing housing 411 01 03 Joint ring 412 35 O ring...

Page 64: ...chanical seal in tandem arrangement SU 17 Table 29 List of components Part number Description 433 01 02 Mechanical seal 473 Primary ring carrier 550 02 04 Disc 720 13 14 Barrel nipple 916 97 Plug Auxi...

Page 65: ...ring bracket grease lubrication SU 25 and SU 35 Fig 23 Model with single mechanical seal a b c Fig 24 a Clamped casing cover b impeller fastening elements for shaft unit 25 c position of forcing screw...

Page 66: ...earing 914 02 Pan head screw 330 Bearing bracket 920 01 05 15 17 18 19 95 Nut 360 01 02 Bearing cover 930 95 Safety device 400 75 Gasket 932 01 02 Circlip 411 01 03 77 78 Joint ring 940 01 02 Key 412...

Page 67: ...liquid outlet 24E Quench liquid inlet Fig 26 Model with double mechanical seal in back to back arrangement SU 25 35 Table 32 List of components Part No Description 161 Casing cover 400 1519 75 Gasket...

Page 68: ...9 Related Documents 68 of 76 Etaprime L Part No Description 920 02 Hexagon nut 932 05 Circlip Auxiliary connections 10A Barrier fluid outlet 10E Barrier fluid inlet...

Page 69: ...art No Description Part No Description 183 Support foot 672 Vent 210 Shaft 731 21 Pipe union 330 Bearing bracket 901 01 02 04 31 Hexagon head bolt 321 01 02 Deep groove ball bearing 903 46 Screw plug...

Page 70: ...irectives as amended from time to time Pump set Machinery Directive 2006 42 EC The manufacturer also declares that the following harmonised international standards have been applied ISO 12100 EN 809 P...

Page 71: ...in bearing inner rotor has been removed from the pump and cleaned In cases of containment shroud leakage the outer rotor bearing bracket lantern leakage barrier and bearing bracket or intermediate pie...

Page 72: ...eral assembly drawing 63 65 69 Grease lubrication Grease quality 48 Grease quantity 48 Intervals 47 I Impeller type 18 Installation Installation on a foundation 22 without foundation 23 Installation a...

Page 73: ...me L S Safety 9 Safety awareness 10 Scope of supply 20 Shaft seal 18 Shutdown 41 Spare part Ordering spare parts 59 Spare parts stock 59 Start up 35 Storage 15 41 T Temperature limits 12 Tightening to...

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Page 76: ...KSB ITUR Spain S A Camino de Urteta s n 20800 ZARAUTZ Gipuzkoa SPAIN Tel 34 943 899 899 Fax 34 943 130 710 www ksb com 2753 81 05 EN 01687608...

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