KSB Calio Pro, Installation & Operating Manual

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Contents
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Calio Pro / Calio Pro Z
Contents
Glossary .................................................................................................................................................. 5
1 General.................................................................................................................................................... 6
1.1 Principles ........................................................................................................................................................... 6
1.2 Target group..................................................................................................................................................... 6
1.3 Other applicable documents............................................................................................................................ 6
1.4 Symbols ............................................................................................................................................................. 6
1.5 Key to safety symbols/markings....................................................................................................................... 7
2 Safety ...................................................................................................................................................... 8
2.1 General.............................................................................................................................................................. 8
2.2 Intended use ..................................................................................................................................................... 8
2.2.1
Prevention of foreseeable misuse....................................................................................................... 8
2.3 Personnel qualification and training............................................................................................................... 9
2.4 Consequences and risks caused by non-compliance with this manual ......................................................... 9
2.5 Safety awareness .............................................................................................................................................. 9
2.6 Safety information for the user/operator ....................................................................................................... 9
2.7 Safety information for maintenance, inspection and installation .............................................................. 10
2.8 Unauthorised modes of operation ................................................................................................................ 10
3 Transport/Storage/Disposal ................................................................................................................ 11
3.1 Checking the condition upon delivery .......................................................................................................... 11
3.2 Transport......................................................................................................................................................... 11
3.3 Storage/preservation ...................................................................................................................................... 12
3.4 Return to supplier........................................................................................................................................... 13
3.5 Disposal ........................................................................................................................................................... 13
4 Description............................................................................................................................................ 15
4.1 General description ........................................................................................................................................ 15
4.2 Product information as per Regulation No. 1907/2006 (REACH)................................................................. 15
4.3 Designation..................................................................................................................................................... 15
4.4 Name plate...................................................................................................................................................... 16
4.5 Design details.................................................................................................................................................. 17
4.6 Configuration and function........................................................................................................................... 18
4.7 Noise characteristics ....................................................................................................................................... 19
4.8 Scope of supply............................................................................................................................................... 19
4.9 Dimensions and weight.................................................................................................................................. 19
4.10 Accessories ...................................................................................................................................................... 19
5 Installation at Site ................................................................................................................................ 20
5.1 Safety regulations........................................................................................................................................... 20
5.2 Checks to be carried out prior to installation............................................................................................... 20
5.3 Installing the pump set .................................................................................................................................. 21
5.4 Connecting the piping ................................................................................................................................... 24
5.5 Fitting the enclosure/insulation..................................................................................................................... 25
5.6 Electrical connection ...................................................................................................................................... 26
5.6.1
Connecting the power cable ............................................................................................................. 27
5.6.2 Connecting dual-pump configurations ............................................................................................ 28
5.6.3 Connecting the general fault message............................................................................................. 30
6 Commissioning/Start-up/Shutdown................................................................................................... 32
6.1 Commissioning/Start-up ................................................................................................................................. 32
6.1.1
Prerequisites for commissioning/start-up ......................................................................................... 32
6.1.2 Commissioning / Start-up .................................................................................................................. 32
6.2 Operating limits.............................................................................................................................................. 34
6.2.1
Frequency of starts............................................................................................................................. 34
6.2.2 Ambient temperature........................................................................................................................ 34