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12 www.krohne.com 

04/2012

 

 ALTOSONIC V 

MECHANICAL INSTALLATION

2

 

are pre-wired. At one side cable glands are mounted. At each corner outside the housing there 
are mounting brackets for mounting it e.g. on a suitable stable wall. 

 

After mounting there shall enough space around the housing to open the cover and for the 
cabling. It is allowed to mount the housing in each position, only avoid situations where 
water will collect in the cable glands. Provide dripping bends on the cables. 

 

After the electrical installation, carefully tighten the cover, all bolts shall be used. 

 

Before closing the cover of the housing, inspect the flame path surface on mechanical 
damage. 

 

This surface shall be slightly greased to guaranty protection class IP65 and protection 
against corrosion. The bolts for fastening the cover shall also be slightly greased also as 
protection against corrosion. Greasing for instance with silicon grease. 

 

Unused cable entrances shall be tightened with blind plugs. 

 
Optionally the UFC-V is designed to operate within an ambient temperature of -40 …. +60°C  
For use under -20 °C ambient temperature the housing is equipped with a heating device to 
keep the electronics within its working temperature range. 
If because of indirect heating e.g. by sunlight the housing temperature can become > +65 °C a 
sunshade is recommended to prevent the electronics inside against excessive heating. 

2.3

 

Ultrasonic Flow Processor UFP-V including I/O rack 

The UFP-V Flow Processor has a standard 19" 6U high housing, PC-Based industrial 
workstation with industrial grade high brightness DSTN LCD display. The workstation may be 
mounted in a suitable 19” rack. This rack is standard not included. The dimensions of the 
computer are 482x266x307 mm, mass is about 17 kg, maximum power 260W. Standard this flow 
computer is equipped with CPU and several I/O boards. One of the boards is KROHNE specific. 
 
For the cable connections, power I/O etc. an I/O rack is supplied, 19” 4U high. The certified unit 
is containing all terminals for connection to mains and PE (protective earth), the terminals to 
and/or from auxiliary equipment, I/O-modules and the interface card with the flow processor. 
Dimensions: 482x176x250 mm, mass 5 kg, 19" 4U, maximum 20W. 
 
Protection class for both items is about IP30. If a higher protection class is required, this can 
only be attained using a cabinet with the desired IP classification. The cabinet can be equipped 
with (mechanical) air circulation to prevent overheating the electronics. 
 

Summary of Contents for ALTOSONIC V

Page 1: ...Processor Electrical Mechanical Installation Soware Version 0300 ALTOSONIC V Installation Manual ALTOSONIC V 5 beam ultrasonic flowmetering system Operating and installation instructions UFC V EEx Flo...

Page 2: ...ge Install the product securely and stable Install and connect cabling proper to exclude damage or harmful situations If the instrument does not operate normally refer to the service instructions or r...

Page 3: ...stem may lead to loss of warranty In addition the Terms and Conditions of Sale are applicable and are the basis for the purchase contract If flow meters need to be returned to KROHNE please note the i...

Page 4: ...Certificate of system calibration data This instrument is developed and manufactured by KROHNE Altometer Kerkeplaat 12 3313 LC Dordrecht The Netherlands For information maintenance or service please...

Page 5: ...3 Electrical installation 13 3 1 Overview of connections 13 3 2 Installation location and wiring considerations 13 3 3 Power connection 14 3 4 Connecting Flow Sensor to Flow Converter 15 3 5 Connecti...

Page 6: ...its environment 1 2 Unpacking and inspection This product has been thoroughly inspected and tested before shipment and is ready for operation After carefully unpacking inspect for shipping damage bef...

Page 7: ...d the supplied I O rack configuration may only be operated in a safe non hazardous area The I O rack contains the additional I O modules for a safe separation between hazardous and non hazardous envir...

Page 8: ...the Operating and Installation Instructions for use in hazardous areas For the non hazardous area equipment UFP V and I O rack the following applies This product is designed for use in accordance with...

Page 9: ...29 of the housing Use up to an altitude of 2000 m above sea level Operation ambient temperature range 0 C to 50 C Use with a relative humidity of 5 85 50 C non condensing Storage temperature range 20...

Page 10: ...and regulations must be respected The sensor axis must be approximately horizontal even if the flowmeter is installed in slightly ascending horizontal pipe runs The position of the flow sensor in the...

Page 11: ...eter of the flanges of the flow sensor Correct gaskets shall be used If inlet and outlet sections are ordered they will be used during the calibration and must be installed identically in the final ap...

Page 12: ...g device to keep the electronics within its working temperature range If because of indirect heating e g by sunlight the housing temperature can become 65 C a sunshade is recommended to prevent the el...

Page 13: ...ons Do not kink the cables Provide a water drip point U bend in cable Conduits The described standard version of ALTOSONIC V is equipped with cable glands for the use of harmonized cable In countries...

Page 14: ...ter UFC V and Flow Sensor UFS V PE Protective conductor incorporated in power supply cable Coax Sensor cables factory supplied Bonding wire Connection cable cross section 4 mm2 10 AGW Cu equipped with...

Page 15: ...conductor protective earth conductor shall be connected to the indicated PE terminal in the signal converter housing Terminal Description Connect to Mains voltage 115 230V AC I O rack X10b with IEC so...

Page 16: ...ATION 3 Connection box on Flow Sensor UFS V and shield grounding clamp On the side of the Flow Converter UFC V the cables must be connected in the same way as in the Flow Sensor UFS V but on connector...

Page 17: ...04 2012 www krohne com 17 ALTOSONIC V ELECTRICAL INSTALLATION 3 Connector X1 X2 of Flow Converter UFC V 24 VDC Connector X1 X2 of Flow Converter UFC V 110 230 VAC...

Page 18: ...in the I O rack to the MTL5073 module A1 as shown below This connection has to be made with a shielded 4 wire cable not supplied In the Flow Sensor UFS V and the I O rack Flow Computer UFP V this cab...

Page 19: ...wire must also be connected with the shield to the shield connectors on both sides The cable has to be connected according to the table below UFC V X1 Wire I O rack UFP V connection terminal position...

Page 20: ...ed with flowmeter 3 7 Connecting the I O rack to the Flow Computer UFP V For connecting the Flow Computer UFP V I O rack to the Flow Computer UFP V the pre wired connectors on the Flow Computer UFP V...

Page 21: ...uts Mp103 card DB9 Connector 1 TTL compatible Umax 12 V Imin 1mA Imax 10mA Relay outputs MP103 card DB9 Connector 2 Switchable Umax 150Vdc 125Vac Imax 0 2A Current output MP103 card DB9 Connector 3 Ac...

Page 22: ...MP103 Analog inputs AD812 card PCLD 780 wiring board Pmax limit for used 250 ohm resistors 0 2 W Maximum Overvoltage continuous 7V Usually connected through barriers Analog outputs AD812 card PCLD 78...

Page 23: ...d the auxiliary apparatus like temperature pressure and density measuring instruments The results are displayed on the screen and represented in a train of output pulses with a calibrated one pulse vo...

Page 24: ...current Note Modules may be intrinsically or non intrinsically safe Custody transfer certified I O modules that may be used are Made by MTL Cenelec FM and CSA Ex i certified modules MTL 5073 4 Pt 100...

Page 25: ...ire cross section chosen to fit The field cabling shall be according to the local regulations and practice The instrument is constructed in accordance with the applicable European directives LVD 73 23...

Page 26: ...d the I O communication to external apparatus see figure x In the table below you can find the detailed list of the terminal numbers and its function Further detailed information of the functions refe...

Page 27: ...n For factory use only 21 22 Stop calibration 23 24 Failure signal output 25 26 Warning signal output 27 28 Forward flow direction low flow cut off forward 29 30 Reverse flow direction low flow cut of...

Page 28: ...ith the UFC V Flow Converter unit and is factory set The second channel is defined for Modbus communication with external systems Flow data and relevant auxiliary signals are available A user configur...

Page 29: ...in line with the following model confirming that the flow meter is safe to handle If the flowmeter has been operated with toxic caustic flammable or water polluting liquids you are kindly requested T...

Page 30: ...30 www krohne com 04 2012 ALTOSONIC V SERVICING 4 4 2 Spare parts For more information please contact KROHNE...

Page 31: ...Analysis products Measuring systems for the oil and gas industry Measuring systems for sea going tankers Head Office KROHNE Messtechnik GmbH Ludwig Krohne Str 5 D 47058 Duisburg Germany Tel 49 0 203 3...

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