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04/2012 www.krohne.com 

29

 

 ALTOSONIC V  

SERVICING

4

4.

 

Returning the flowmeter for service or repair 

Your ultrasonic flowmeter has been carefully manufactured and tested by a company with ISO 
9001 certification and volumetrically calibrated in one of the world's most accurate test rigs.  
 
If installed and operated in accordance with the operating instructions, your flowmeter will 
rarely present any problems. Should you nevertheless need to return a flowmeter for checking 
or repair, please pay attention tot the following: 
 
Due to statutory regulations concerning protection of the environment and the health and safety 
of our personnel, KROHNE will only handle, test and repair returned flow meters that have been 
in contact with liquids without risk to personnel and environment or that have been properly 
cleaned from such liquids. KROHNE will only service your flow meter if it is accompanied by a 
statement in line with the following model confirming that the flow meter is safe to handle. 
 
If the flowmeter has been operated with toxic, caustic, flammable or water polluting liquids, you 
are kindly requested: 
To check and ensure, if necessary by rinsing or neutralizing, that all cavities in the flowmeter 
are free from dangerous substances. 
To enclose a statement with the flow meter confirming that the flow meter is safe to handle and 
stating the liquid used. KROHNE regrets that they cannot service your flow meter unless 
accompanied with such a statement. 
 

4.1

 

Specimen statement: 

Company:   

           

Department: 

           

Address:   

           

Name: 

 

           

Tel. No. 

 

           

 
Details enclosed flowmeter: 
 
Type: 

 

           

KROHNE Order No.      
 
Has been operated with the following liquid:           
 
Because the liquid is:  

 water-pollutant   

 toxic    

 caustic    

 flammable (tick where applicable) 

 
We have checked that the flowmeter and all cavities in the flowmeter are  

 free from such substances    

 flushed out* and    

 neutralized.  

* delete where not applicable 
 
We confirm that there is no risk to man or environment through any residual liquid in or on the 
flow meter or in any of its cavities. 
 
Date: 

 

           

Signature:  

 Company Stamp: 

 

 

Summary of Contents for ALTOSONIC V

Page 1: ...Processor Electrical Mechanical Installation Soware Version 0300 ALTOSONIC V Installation Manual ALTOSONIC V 5 beam ultrasonic flowmetering system Operating and installation instructions UFC V EEx Flo...

Page 2: ...ge Install the product securely and stable Install and connect cabling proper to exclude damage or harmful situations If the instrument does not operate normally refer to the service instructions or r...

Page 3: ...stem may lead to loss of warranty In addition the Terms and Conditions of Sale are applicable and are the basis for the purchase contract If flow meters need to be returned to KROHNE please note the i...

Page 4: ...Certificate of system calibration data This instrument is developed and manufactured by KROHNE Altometer Kerkeplaat 12 3313 LC Dordrecht The Netherlands For information maintenance or service please...

Page 5: ...3 Electrical installation 13 3 1 Overview of connections 13 3 2 Installation location and wiring considerations 13 3 3 Power connection 14 3 4 Connecting Flow Sensor to Flow Converter 15 3 5 Connecti...

Page 6: ...its environment 1 2 Unpacking and inspection This product has been thoroughly inspected and tested before shipment and is ready for operation After carefully unpacking inspect for shipping damage bef...

Page 7: ...d the supplied I O rack configuration may only be operated in a safe non hazardous area The I O rack contains the additional I O modules for a safe separation between hazardous and non hazardous envir...

Page 8: ...the Operating and Installation Instructions for use in hazardous areas For the non hazardous area equipment UFP V and I O rack the following applies This product is designed for use in accordance with...

Page 9: ...29 of the housing Use up to an altitude of 2000 m above sea level Operation ambient temperature range 0 C to 50 C Use with a relative humidity of 5 85 50 C non condensing Storage temperature range 20...

Page 10: ...and regulations must be respected The sensor axis must be approximately horizontal even if the flowmeter is installed in slightly ascending horizontal pipe runs The position of the flow sensor in the...

Page 11: ...eter of the flanges of the flow sensor Correct gaskets shall be used If inlet and outlet sections are ordered they will be used during the calibration and must be installed identically in the final ap...

Page 12: ...g device to keep the electronics within its working temperature range If because of indirect heating e g by sunlight the housing temperature can become 65 C a sunshade is recommended to prevent the el...

Page 13: ...ons Do not kink the cables Provide a water drip point U bend in cable Conduits The described standard version of ALTOSONIC V is equipped with cable glands for the use of harmonized cable In countries...

Page 14: ...ter UFC V and Flow Sensor UFS V PE Protective conductor incorporated in power supply cable Coax Sensor cables factory supplied Bonding wire Connection cable cross section 4 mm2 10 AGW Cu equipped with...

Page 15: ...conductor protective earth conductor shall be connected to the indicated PE terminal in the signal converter housing Terminal Description Connect to Mains voltage 115 230V AC I O rack X10b with IEC so...

Page 16: ...ATION 3 Connection box on Flow Sensor UFS V and shield grounding clamp On the side of the Flow Converter UFC V the cables must be connected in the same way as in the Flow Sensor UFS V but on connector...

Page 17: ...04 2012 www krohne com 17 ALTOSONIC V ELECTRICAL INSTALLATION 3 Connector X1 X2 of Flow Converter UFC V 24 VDC Connector X1 X2 of Flow Converter UFC V 110 230 VAC...

Page 18: ...in the I O rack to the MTL5073 module A1 as shown below This connection has to be made with a shielded 4 wire cable not supplied In the Flow Sensor UFS V and the I O rack Flow Computer UFP V this cab...

Page 19: ...wire must also be connected with the shield to the shield connectors on both sides The cable has to be connected according to the table below UFC V X1 Wire I O rack UFP V connection terminal position...

Page 20: ...ed with flowmeter 3 7 Connecting the I O rack to the Flow Computer UFP V For connecting the Flow Computer UFP V I O rack to the Flow Computer UFP V the pre wired connectors on the Flow Computer UFP V...

Page 21: ...uts Mp103 card DB9 Connector 1 TTL compatible Umax 12 V Imin 1mA Imax 10mA Relay outputs MP103 card DB9 Connector 2 Switchable Umax 150Vdc 125Vac Imax 0 2A Current output MP103 card DB9 Connector 3 Ac...

Page 22: ...MP103 Analog inputs AD812 card PCLD 780 wiring board Pmax limit for used 250 ohm resistors 0 2 W Maximum Overvoltage continuous 7V Usually connected through barriers Analog outputs AD812 card PCLD 78...

Page 23: ...d the auxiliary apparatus like temperature pressure and density measuring instruments The results are displayed on the screen and represented in a train of output pulses with a calibrated one pulse vo...

Page 24: ...current Note Modules may be intrinsically or non intrinsically safe Custody transfer certified I O modules that may be used are Made by MTL Cenelec FM and CSA Ex i certified modules MTL 5073 4 Pt 100...

Page 25: ...ire cross section chosen to fit The field cabling shall be according to the local regulations and practice The instrument is constructed in accordance with the applicable European directives LVD 73 23...

Page 26: ...d the I O communication to external apparatus see figure x In the table below you can find the detailed list of the terminal numbers and its function Further detailed information of the functions refe...

Page 27: ...n For factory use only 21 22 Stop calibration 23 24 Failure signal output 25 26 Warning signal output 27 28 Forward flow direction low flow cut off forward 29 30 Reverse flow direction low flow cut of...

Page 28: ...ith the UFC V Flow Converter unit and is factory set The second channel is defined for Modbus communication with external systems Flow data and relevant auxiliary signals are available A user configur...

Page 29: ...in line with the following model confirming that the flow meter is safe to handle If the flowmeter has been operated with toxic caustic flammable or water polluting liquids you are kindly requested T...

Page 30: ...30 www krohne com 04 2012 ALTOSONIC V SERVICING 4 4 2 Spare parts For more information please contact KROHNE...

Page 31: ...Analysis products Measuring systems for the oil and gas industry Measuring systems for sea going tankers Head Office KROHNE Messtechnik GmbH Ludwig Krohne Str 5 D 47058 Duisburg Germany Tel 49 0 203 3...

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