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kozy heat MINNETONKA 55345-RF Installation And Operation Manual Download Page 5

                           TABLE OF CONTENTS                             

INTRODUCTION

 

 

Introduction and Homeowner Reference Information 

1 

CONTENTS

  

Table of Contents 

2   

SAFETY INFORMATION  

Safety Information 

3 

FEATURES  

Features 

4 

COMMONWEALTH OF MASSACHUSETTS INFORMATION 

Commonwealth of Massachusetts Information 

5 

SPECIFICATIONS  

Fireplace Dimensions 

6-7 

Clearances 

7 

Components List 

8 

Installation Overview 

8 

Placement Clearance Requirements 

8 

PREPARE THE FIREPLACE  

Stand-Off Assembly & Installation 

9 

Horizontal Vent Heat Shield Installation 

10 

Nailing Flange Assembly & Installation 

10 

FRAMING  

Wall Enclosure Rough Opening 

11 

Minimum Finished Opening Dimensions 

11 

Horizontal Terminations 

12 

Vertical Terminations 

12 

TYPICAL INSTALLATION OPTIONS  

Typical Installation Options 

13 

MANTEL REQUIREMENTS  

Mantel Requirements 

14 

GLASS FRAME ASSEMBLY  

Glass Frame Assembly Removal 

15 

Glass Frame Assembly Installation 

15 

FAN INSTALLATION  

TMT-028  (55345 only) Optional Fan Installation 

16-17 

GAS LINE CONNECTION  

Gas Line Connection 

18-19 

55345 THERMOSTAT / WALL SWITCH / REMOTE  

55345 Thermostat / Wall Switch / Remote 

20 

VENTING   

Approved Venting 

21 

Horizontal Vent System Clearances 

21 

Horizontal Termination Minimum / Maximum 

21 

#800-WPT Wall Pass-Thru Installation Instructions 

22 

VENTING  (cont.) 

Horizontal Min. / Max. Venting Illustrations 

23-24 

Vertical Vent System Clearances 

25 

Combustion Air Intake Settings 

25 

Horizontal / Vertical Combination Venting 

25 

Vertical Min. / Max. Venting Illustrations 

26 

Restrictor Installation 

26 

Horizontal & Vertical Combination Venting Illustration 

27 

#800 Series Flex Vent Installation Instructions 

28-29 

Termination Vent Cap Location 

30 

Vent Termination Clearances 

31 

LOG SET INSTALLATION 

Log Set Installation 

32-34 

MILLIVOLT BOARD 

Millivolt Board Removal  

35

 

Millivolt Board Installation 

36 

GRILL SET 

Grill Set Installation 

37 

Grill Set Removal 

37 

55345 OPERATING INSTRUCTIONS 

55345 Valve and Pilot Assembly Components 

38 

55345 Lighting and Shutdown Instructions 

39-41 

55345 Pressure Testing  

42

 

55345-RF OPERATING INSTRUCTIONS 

55345-RF Valve and Pilot Assembly Components 

43 

55345-RF Lighting and Shutdown Instructions 

44-46 

55345-RF Pressure Testing 

47 

55345-RF Remote Receiver Functions 

48-49 

FINALIZING THE INSTALLATION 

Burner Tube Adjustment / Troubleshooting 

50 

Restrictor Troubleshooting / Installation after Termination Completion 

51 

Heat Damper Operation 

52 

MAINTENANCE 

Maintenance 

53 

TROUBLESHOOTING 

55345 Troubleshooting 

54-56 

55345-RF Troubleshooting 

57-59 

REPLACEMENT PARTS LIST 

Replacement Parts List 

60 

WARRANTY 

Warranty 

61-62 

PAGE 2 

Summary of Contents for MINNETONKA 55345-RF

Page 1: ...you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier WARNING If the information in these i...

Page 2: ......

Page 3: ...ourselves in being dedicated to not only function and reliability but customer safety as well We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from you...

Page 4: ......

Page 5: ...21 800 WPT Wall Pass Thru Installation Instructions 22 VENTING cont Horizontal Min Max Venting Illustrations 23 24 Vertical Vent System Clearances 25 Combustion Air Intake Settings 25 Horizontal Verti...

Page 6: ...appliance should be located out of traffic and away from furniture and draperies The glass front or any part removed for servicing the appliance must be replaced prior to operating the appliance Work...

Page 7: ...or thermostat remote control Wall mount thermostat wireless wall mount thermostat Decorative full door faces in various styles and finishes Renaissance pattern front Mission design doors in various f...

Page 8: ...eet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print no less the one half inch 1 2 in size...

Page 9: ...26 1 2 10 18 1 2 32 5 8 10 1 4 MILLIMETERS 876 1038 743 543 902 673 254 470 829 260 SPECIFICATIONS WARNING NON COMBUSTIBLE ZONE STAND OFFS PROVIDE THE 10 254 mm MINIMUM CLEARANCE TO HEADER USE ONLY NO...

Page 10: ...LY NON COMBUSTIBLE MATERIAL IN THIS AREA FOR THE ENTIRE WIDTH OF FIREPLACE DO NOT USE WOOD SHEETROCK ETC IN THIS ZONE NOTE OTHER CLEARANCES APPLY ALL CLEARANCES MUST BE MAINTAINED REFER TO PAGE 14 FOR...

Page 11: ...ustible surface not linoleum or carpet extending the entire depth and width of fire place Due to high surface temperatures fireplace should be located out of traffic and away from furniture and draper...

Page 12: ...NT THE TOP STAND OFF BRACKETS MUST BE FORMED AND ATTACHED PRIOR TO POSITIONING THE FIREPLACE INTO FRAMED OPENING WARNING NON COMBUSTIBLE ZONE STAND OFFS PROVIDE THE 10 254 mm MINIMUM CLEARANCE TO HEAD...

Page 13: ...MUST BE INSTALLED WHEN USING A 45 DEGREE ELBOW TO HORIZONTALLY POSITION THE VENT SYSTEM EXCEPTION CORNER INSTALLATIONS To Install Horizontal Vent Heat Shield Attach here Tighten screws NAILING FLANGE...

Page 14: ...doors full door faces access the control valve installation of gas line fan etc PAGE 11 WARNING DO NOT OBSTRUCT UPPER AND LOWER GRILL OPENINGS ROOM AIR ENTERS THROUGH THE LOWER PASSAGE IS HEATED AND...

Page 15: ...the full width and depth of fireplace Minimum plat form size 44 7 8 1038 mm wide x 21 3 8 543mm deep FIRE HAZARD Do NOT install directly on carpeting vinyl or any combustible material other than wood...

Page 16: ...HE VENT SYSTEM EXCEPTION CORNER INSTALLATIONS TYPICAL INSTALLATION OPTIONS TYPICAL CORNER INSTALLATION TYPICAL VERTICAL INSTALLATION TYPICAL HORIZONTAL INSTALLATION NOTE HORIZONTAL VENT HEAT SHIELD NO...

Page 17: ...header of fireplace 800 series flexible venting 1 25 mm above elbow for entire width and depth behind header of fireplace NON COMBUSTIBLE ZONE 10 254mm 15 381mm 17 432mm 19 483mm 10 254mm 12 305mm 14...

Page 18: ...front B Pull top handles out and down to secure glass frame assembly top C Pull bottom handles out and up to secure glass frame assembly bottom CAUTION TO PREVENT GLASS FRAME ASSEMBLY FROM FALLING OF...

Page 19: ...embly Refer local electrical codes for specific requirements WARNING THIS APPLIANCE IS EQUIPPED WITH A THREE PRONG GROUNDING PLUG FOR PROTECTION AGAINST SHOCK HAZARD AND SHOULD BE PLUGGED DIRECTLY INT...

Page 20: ...er grill upper louver upper hood Refer to page 37 of this installation manual if necessary Before adjusting the temperature control switch unplug the 3 prong plug on the fan cord from the receptacle A...

Page 21: ...m control valve inlet If substituting for these components please consult local codes for compliance NOTE This fireplace is equipped with a 3 8 10 mm x 18 457 mm long flexible gas connector and manual...

Page 22: ...000 40 000 MINIMUM INPUT BTU hr 21 500 26 500 EFFICIENCY 69 73 AFUE 68 72 P 4 AFE 66 63 55345 NATURAL GAS LP GAS MINIMUM INLET GAS PRESSURE 5 0 inches W C 7 0 W C recommended 11 0 inches W C recommend...

Page 23: ...trol IMPORTANT The insulated cover included with the remote control must be placed over the remote receiver to prevent overheating IMPORTANT If ON OFF rocker switch wires are not disconnected the ON O...

Page 24: ...NTING NOTE 2 45 degree elbows may be used in place of 1 90 elbow HORIZONTAL TERMINATIONS MINIMUM 45 elbow 6 152 mm horizontal termination cap MAXIMUM U S Installations 45 elbow 10 ft 3 05 m terminatio...

Page 25: ...pass thru section marked 1 with 3 8 10 mm flange into framed opening Secure to interior wall with screws not provided C From the exterior place insulation between flange and top of framed opening in...

Page 26: ...allation Page 51 has information on restrictor recommendations depending on burner flame appearance and instructions on installation after venting is completed TERMINATION CAP MINIMUM HORIZONTAL VENTI...

Page 27: ...nstallation in conjunction with venting installation Page 51 has information on restrictor recommendations depending on burner flame appearance and instructions on installation after venting is comple...

Page 28: ...ter venting is completed RESTRICTOR VERTICAL VENT SYSTEM CLEARANCES TOP BOTTOM SIDES DURA VENT 1 inch 25 mm 1 inch 25 mm 1 inch 25 mm AMERI VENT 1 inch 25 mm 1 inch 25 mm 1 inch 25 mm ICC EXCELDirect...

Page 29: ...ecommendations depending on burner flame appearance and instructions on installation after venting is completed MAXIMUM VERTICAL VENTING MINIMUM VERTICAL VENTING 45 ELBOW TERMINATION CAP TERMINATION C...

Page 30: ...ding on burner flame appearance and instructions on installation after venting is completed Horizontal sections require 1 4 6 mm rise for every 12 305 mm of travel For each additional elbow used after...

Page 31: ...n on restrictor recommendations depending on burner flame appearance and instructions on installation after venting is completed IMPORTANT The Kozy Heat wall pass thru part 800 WPT or 800 WPT2 must be...

Page 32: ...the four slots B securing it in place 9 Gently pull 5 8 pipes down to the top of extension kit or top of fireplace if no extension kits were used 10 Place a bead of sealant outside 5 flex pipe collar...

Page 33: ...ft 914 mm horizontally from the centerline of the regulator I Gas Service regulator vent outlet 3 ft 914 mm J Non mechanical air supply inlet to building or the combustion air inlet to any other appl...

Page 34: ...ROOF PITCH X 12 H minimum MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING APPROVED CAP APPROVED VENT PIPE DISCHARGE OPENING 8 MIN IF VENT IS CLOSER THAN 8 IT MUST TERMINATE AT LEAST 2 HIGHER THA...

Page 35: ...TION Do not place logs directly over burner port holes Improper log placement may affect flame appearance and cause excessive soot to build up on logs and glass STEP 2 PAGE 32 STEP 1 1A Position base...

Page 36: ...ON PAGE 33 STEP 4 STEP 3 11 4A Position log 4A as shown above Install 11 log over burner jumper tube 10A 9A 8A Position logs 7A 10A onto base logs aligning holes in logs to the protrusions on base log...

Page 37: ...his area Do not place Klinkers directly on burner ports Use a steel or stiff bristle nylon brush to distribute Rock Wool Embers onto logs and burner 12A Align notch in log 12A to the log grate while p...

Page 38: ...pilot shield and ember log refractory 8 Remove pilot shield 9 Remove screws securing front left and back right log grate legs Remove burner log grate assembly from firebox by lifting front of burner...

Page 39: ...ember refractory 7 Reinstall log set Pages 32 34 8 Reconnect gas line to manual shut off valve 9 Model 55345 Reconnect any wall switch remote control or thermostat wires to the top bottom terminals o...

Page 40: ...ps PAGE 37 Thread screws into nuts on each end of grill and secure to lower grill opening UPPER LOUVER HOOD LOWER GRILL INSTALLATION REMOVAL INSTALLATION REMOVAL C Partially thread the 2 screws includ...

Page 41: ...VALVE TERMINALS GAS CONTROL KNOB PIEZO IGNITOR HI LO FLAME ADJUSTMENT KNOB ON OFF ROCKER SWITCH ELECTRODE PILOT HOOD THERMOPILE THERMOCOUPLE PILOT SHIELD 55345 VALVE PILOT ASSEMBLY COMPONENTS PAGE 38...

Page 42: ...E DUE TO HIGH SURFACE TEMPERATURES KEEP CHILDREN CLOTHING AND FURNITURE AWAY This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and...

Page 43: ...nformation on the front cover and on the previous page of this installa tion manual If you don t smell gas go to the next step B Locate pilot follow metal tube from gas control The pilot is located in...

Page 44: ...p off wall switch or adjust setting on the thermostat or remote control NOTE The pilot will stay lit H Turn the pilot off by pushing in and turning the gas control knob to the OFF position DO NOT FORC...

Page 45: ...switch to OFF 7 Disconnect manometer hose and tighten screw clockwise Screw should be snug do not over tighten 8 Attach manometer to manifold pressure tap to verify that it is completely sealed Manome...

Page 46: ...DE THERMOPILE PILOT PAGE 43 PIEZO MOTOR GAS CONTROL KNOB INLET PRESSURE TAP OUTLET PRESSURE TAP LED FUEL CONVERSION PLUG ANTENNA PILOT ADJUSTMENT SCREW THERMOPILE MOTOR COVER WHITE DOTS FAN TERMINALS...

Page 47: ...TO HIGH SURFACE TEMPERATURES KEEP CHILDREN CLOTHING AND FURNITURE AWAY This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and venti...

Page 48: ...wo or three pushes on the piezo igni tor Hold the knob for about one 1 minute after the pilot is lit Release knob and it will pop back out Pilot should remain lit If it goes out repeat steps A C D Pus...

Page 49: ...ceiver valve will be at the highest setting LOCAL SETTING Turn control knob clockwise to the PILOT position REMOTE SETTING The TR8220A transmitter can shut off the main burner and fan However the cont...

Page 50: ...ach manometer to pressure tap using a 1 4 I D hose 4 Turn gas control knob to ON Note manometer reading 5 Disconnect manometer hose and tighten screw clockwise Screw should be snug do not over tighten...

Page 51: ...not receive a signal within 6 hours from the transmitter The negative leads white must be connected to the terminals marked with white dots LED TROUBLESHOOTING In normal operation LED blinks once eve...

Page 52: ...transmitter in a heated living space to make sure the main burner is not on continuously ON Mode With the control in the ON mode the flame and fan levels and the delay timer are changed with the UP an...

Page 53: ...lack tips Open venturi setting slightly Open too far Blue flames Close venturi setting slightly NOTE IF SOOT IS PRESENT CHECK LOG POSITIONING BEFORE ADJUSTING BURNER VENTURI LOGS MUST NOT BLOCK BURNER...

Page 54: ...ication is necessary remove restrictor by pulling it down and out of 5 exhaust pipe 5 Reinstall baffle by resting baffle front above flange along inside top of firebox opening Tip baffle back against...

Page 55: ...ted at the inside top of the firebox and can be viewed through the glass The damper control is located under the firebox To reduce the amount of heat entering the room raise the damper control up and...

Page 56: ...BY A QUALIFIED SERVICE PERSON THE APPLIANCE SHOULD BE INSPECTED BEFORE USE AND ANNUALLY BY A QUALIFIED SERVICE PERSON MORE FREQUENT CLEANING MAY BE REQUIRED DUE TO EXCESSIVE LINT FROM CARPETING BEDDIN...

Page 57: ...TRUCTIONS A Check that pilot flame impinges on thermocouple Clean and or adjust pilot for maximum flame impingement B Ensure the thermocouple connection at gas valve is fully inserted and tight hand t...

Page 58: ...aulty or connections are bad TROUBLESHOOTING 55345 only BURNER WILL NOT LIGHT FREQUENT PILOT OUTAGES A Pilot shield not installed B Pilot flame too high or too low causing pilot safety to drop out Cle...

Page 59: ...n horizontal vent 1 4 6 mm rise per foot is required on horizontal venting E Inner vent pipe leaking exhaust gases back into firebox Check for leaks Repair if necessary F Improper vent cap installatio...

Page 60: ...trol the main burner and fan Does transmitter change levels of flame height fan speed and set temperature Set levels of flame height and fan to 0 to shut off main burner and fan If the manual switch i...

Page 61: ...n tank Check LP propane tank Refill if necessary PILOT WILL NOT STAY LIT AFTER CAREFULLY FOLLOWING LIGHTING INSTRUCTIONS A Check that pilot flame impinges on thermopiles Clean and or adjust pilot for...

Page 62: ...s PILOT AND BURNER EXTINGUISH WHILE IN OPERATION C Improper pitch on horizontal vent 1 4 6 mm rise per foot is required on horizontal venting D Inner vent pipe leaking exhaust gases back into firebox...

Page 63: ...t com REPLACEMENT PARTS LIST PAGE 60 GRILL REPLACEMENT TRF 200 Upper Hood TRF 201 Lower Grill TRF 200L Upper Hood Louver REFRACTORY PANELS Sandstone MTK G900 3 pc Refractory Panel Set MTK 901 Bottom R...

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