kozy heat KOZY POWER VENT Manual Download Page 3

Kozy Power Vent #KPV

Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces

3

1.1  Introduction

The #KPV is certified for use as a horizontal termination cap only for 

use with the Callaway-72 direct vent fireplace. 
Control system configurations:
• 

The battery-backup feature cannot be used with #KPV

• 

The wired wall switch feature cannot be used with #KPV

• 

An appliance with #KPV installed cannot be operated with 

battery back-up or a wired wall switch

The #KPV operates on 120VAC, 60Hz electrical service which is 

supplied at the fireplace junction box. The current draw of this device 

is 0.85 amperes. 
The following vent pipe manufacturers are approved for use with 

the Kozy Power Vent: 

American Metal Products (Ameri-Vent), BDM, 

ICC, Metal Fab, Olympia Chimney Supply, Inc., Selkirk, and Simpson 

DuraVent.

IMPORTANT OPERATIONAL NOTE: When the control being used to run 

the fireplace is activated, there will be up to a 120 second delay before 

pilot ignition will begin. This is to allow a pre-ignition purge by the 

#KPV. If after 135 seconds the pilot and burner do not light, refer to 

Section 6.0 on page 21 of this manual. There will be also 120 second 

post-operation purge in which #KPV will continue to run after the 

appliance is turned off. 
NOTE: The fan motors present in this power vent will generate sound 

during operation. The effects of the increased sound level can be 

minimized with careful planning during installation of the system. 

1.2  Components and Service Parts List

1.2.1  Service Parts List

Replacement Parts can be obtained from your local dealer. Repair of 

the #KPV should only be done by a qualified service technician. 
• 

#KPV-101 

Fan Assembly

• 

#KPV-102 

Vacuum Switch

• 

#KPV-103 

Vacuum Tube

• 

#KPV-104 

Cover Assembly

1.2.2  Power Vent Wire Harness - Required

The wire harness connecting the #KPV to the appliance is sold 

separately. The length of the wire harness needed varies by 

installation. 
• 

10 ft pv wire harness

• 

20 ft pv wire harness

• 

40 ft pv wire harness

• 

60 ft pv wire harness

• 

80 ft pv wire harness 

• 

100 ft pv wire harness

1.2.3  Optional Components

• 

Power Vent Finishing Extension Kit: #KPV-FEK

1.3  Installation

1.3.1  Installation Precautions

• 

This device must be installed by a qualified installer in 

accordance with these instructions. 

• 

Safety inspection of the venting system should be performed 

before and after installation of this power vent. Installation of 

the Kozy Power Vent must comply with local, regional, provincial, 

state, and national codes and regulations.

• 

DO NOT INSTALL DAMAGED EQUIPMENT OR VENT COMPONENTS

• 

Disconnect electrical power supply before making wiring 

connections.

• 

Venting of more than one appliance in a common vent system is 

prohibited.

• 

Clearances between the vent pipe and combustible materials 

must be maintained.

• 

WARNING: Failure to install, operate, and maintain the power 

venting system in accordance with manufacturer's instructions 

will result in conditions which may produce bodily injury and/or 

property damage.

1.3.2  Installation Guidelines

• 

The exit termination of mechanical draft systems shall not be less 

than seven feet above grade when located adjacent to public 

walkways. 

• 

A mechanical drafting venting system shall terminate at least 

three feet above any forced air inlet located within 10 feet. 

1.3.3  Painting Requirements

The #KPV may be painted to a desired color, as long as the paint 

selected has sufficient temperature and environmental ratings. 
• 

Thoroughly sand the existing coating prior to painting with 

sandpaper or steel wool. 

• 

The front of the cap cover may be field-painted and cured up to 

400 degrees Fahrenheit (204° C). All remaining parts of the cap 

may be painted but they may not be cured beyond 190°F (88°C) 

due to gaskets and components overheating.

• 

Certain areas of the cap surface may reach up to 600° F (316°C). 

Paints selected should have sufficient temperature ratings.

• 

Cap contains silicone sealant which could affect adherence of 

paint. Please advise local painter of silicone content. 

1.0  INTRODUCTION

Summary of Contents for KOZY POWER VENT

Page 1: ...website www kozyheat com Les manuels d installation en fran ais et en anglais sont disponibles chez votre d taillant local Visitez www kozyheat com Hussong Manufacturing Co Inc P O Box 577 204 Indust...

Page 2: ......

Page 3: ...0 ft pv wire harness 20 ft pv wire harness 40 ft pv wire harness 60 ft pv wire harness 80 ft pv wire harness 100 ft pv wire harness 1 2 3 Optional Components Power Vent Finishing Extension Kit KPV FEK...

Page 4: ...xterior walls These wall thimble products may be insulated using unfaced insulation products listed as noncombustible per ASTM E 136 For every 1 ft of vertical drop the total allowable length must be...

Page 5: ...equired with KPV The venting can run horizontal directly off the appliance Table 2 1 KPV Venting Guidelines Maximum Elbows Maximum Total Horizontal Vent Run Maximum Vertical Vent Run Maximum Vertical...

Page 6: ...6 Hussong Mfg Co Inc Kozy Heat Fireplaces Kozy Power Vent KPV Figure 2 5 Horizontal Termination Guide 2...

Page 7: ...system will need to be adjusted To adjust the draft bypass loosen the locking screw Adjust clock wise or counter clockwise depending on your specific installation See Figures 2 4 2 5 and 2 6 Table 2 2...

Page 8: ...be the same dimensions as the material used for the wall framing IMPORTANT Frameworkfor KPVMUSTbeleveltoensureprecipitation does not build up inside the power vent unit 15 394mm 14 356mm 113 8 289mm...

Page 9: ...mm 1 25mm to sides of pipe 2 64mm to back of cap 1 25mm to top and bottom of pipe 0 0mm 0 0mm TOP VIEW SIDE VIEW 3 3 Rooftop Termination If the KPV is going to terminate on a flat roof an enclosure si...

Page 10: ...ce regulator vent outlet 3 ft 91 cm J Clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance 12 in 30 cm 9 in 23 cm K Clearance to mechanical air s...

Page 11: ...the cap See Figure 3 7 and Figure 3 8 3 Remove the two corrugated shipping pads See Figure 3 9 4 Install KPV wiring harness through the electrical access hole in the back cover cap See Figure 3 10 Ins...

Page 12: ...over See Figure 3 11 5 Attach the red and brown wires to the vacuum switch as shown in Figure 3 12 6 Attach the white and black wires from the KPV harness to the black wires coming from the blower Att...

Page 13: ...ensure that the cap will fit into the opening after finishing has been completed NOTE Outside flanges of the KPV FEK must not have any pressure on them from the finishing materials This could cause th...

Page 14: ...flange on the KPV back assembly during re assembly in Step 12 11 Reinstall the KPV back assembly that was removed in Step 1 of Section 3 5 12 Once the cap is fastened to the wall apply a bead of sili...

Page 15: ...for wiring and conduit When installing the wiring it must never run above the vent run and it must be a minimum 1 from all venting The battery back up will not run with power venting installed 4 1 1...

Page 16: ...either end Plugs these into the black leads that have quick connections coming off the control module in the X12 combustion blower location See Figure 4 5 3 Locate the blue looped wire on the control...

Page 17: ...Kozy Power Vent KPV Hussong Mfg Co Inc Kozy Heat Fireplaces 17 GREEN BLACK WHITE RED BROWN Figure 4 7 Power Vent Internal Wiring...

Page 18: ...18 Hussong Mfg Co Inc Kozy Heat Fireplaces Kozy Power Vent KPV VACUUM SWITCH FAN BROWN RED WHITE BLACK GREEN BLUE BROWN RED YELLOW BLACK BLACK Figure 4 8 Fireplace Internal Wiring...

Page 19: ...nt cover assembly and set aside See Figure 5 1 2 Remove 6 screws securing the exhaust housing cover and set aside See Figure 5 2 and Figure 5 3 3 Remove the hot neutral and ground wire from the front...

Page 20: ...eat Fireplaces Kozy Power Vent KPV Figure 5 5 Remove Vacuum Tube Figure 5 6 Remove 3 Screws Securing Fan Assembly Figure 5 7 Fan Assembly Removal Figure 5 8 Screws Securing Vacuum Switch Bracket Figur...

Page 21: ...r ignition To adjust pilot flame turn pilot adjustment screw on the gas valve clockwise to decrease flame and counterclockwise to increase flame Pilot adjustment screw not sealed Seal pilot adjustment...

Page 22: ...ed slightly to allow more air into the gas mix Incorrect vent cap installation Adjust if necessary Vent cap blockage Remove debris if necessary Flame burns blue and lifts off burner Improper venturi s...

Page 23: ......

Page 24: ...site www kozyheat com Les manuels d installation en fran ais et en anglais sont disponibles chez votre d taillant local Visitez www kozyheat com Hussong Manufacturing Co Inc P O Box 577 204 Industrial...

Page 25: ......

Page 26: ...faisceau de c ble Power Vent 80 pieds de faisceau de c ble Power Vent 100 pieds de faisceau de c ble Power Vent 1 2 3 Composants optionnels Kit d extension de finition du Power Vent KPV FEK 1 3 Insta...

Page 27: ...s pour tout conduit d vacuation horizontal traversant un mur int rieur ou ext rieur Ces coupe feu muraux peuvent tre isol s avec des mat riaux isolants sans rev tement homologu s incombustibles selon...

Page 28: ...tir horizontalement directement de l appareil Tableau 2 1 Directives d vacuation du KPV Nombre maximal de coudes Course horizontale totale maximale l vation verticale totale maximale Chute verticale m...

Page 29: ...6 Hussong Mfg Co Inc Kozy Heat Fireplaces Kozy Power Vent n KPV Figure 2 5 Conduit d vacuation horizontal Guide 2...

Page 30: ...de tirage n cessitera un ajustement Pour ajuster la d rivation de tirage desserrez la vis de blocage Ajustez en sens horaire ou antihoraire selon votre installation Voir les Figures 2 4 2 5 et 2 6 Tab...

Page 31: ...m mes dimensions que les mat riaux de charpente et d encadrement mural IMPORTANT L encadrement du KPV DOIT tre de niveau pour s assurer que l eau de pluie ne s accumule pas l int rieur du syst me Pow...

Page 32: ...0mm 1 25mm des c t s du conduit 2 64mm de l arri re du chapeau 1 25mm du dessus et du bas du conduit 0 0mm 0 0mm VUE DU DESSUS VUE DU C T 3 3 Terminaison au toit Si le KPV doit se terminer sur un toit...

Page 33: ...m canique du b timent ou prise d air de combustion tout autre appareil 12 po 30 cm 9 po 23 cm K Prise d air de ventilation m canique 6 pi 1 83 m 3 pi 914 mm au dessus si moins de 10 pi 3 05 m de dist...

Page 34: ...e 3 7 et Figure 3 8 3 Retirez les deux cartons d exp dition cannel s Voir Figure 3 9 4 Ins rez le faisceau de c ble du KPV dans le trou d acc s lectrique dans le couvercle arri re du chapeau Voir Figu...

Page 35: ...a pas plus de 6 pouces 15 cm de fil qui traverse l int rieur du couvercle arri re du chapeau Voir Figure 3 11 5 Connectez les fils rouge et brun l interrupteur d aspiration tel que mont la Figure 3 12...

Page 36: ...s jusqu aux brides du KPV FEK qui d passent du mur perpendiculairement Ceci assurera l installation ad quate du chapeau dans l ouverture une fois la finition murale termin e NOTE Les mat riaux de fini...

Page 37: ...unting flange on the KPV back assembly during re assembly in Step 12 11 R installez l assemblage arri re du KPV que vous aviez retir l tape 1 de la Section 3 5 12 Une fois le chapeau d vacuation fix a...

Page 38: ...ement minimal de 1 po 25 mm au conduit d vacuation Le bloc piles de secours ne fonctionnera pas avec le Power Vent install 4 1 1 Pr paration du panneau de contr le 1 Avec un tournevis plat soulevez le...

Page 39: ...mbustion Voir Figure 4 5 et Figure 4 8 3 Rep rez le fil bleu boucl au faisceau de c ble du module de contr le qui se connecte l emplacement IPI CPI du module de contr le Coupez ce fil bleu en deux pou...

Page 40: ...Kozy Power Vent n KPV Hussong Mfg Co Inc Kozy Heat Fireplaces 17 VERT NOIR BLANC ROUGE BRUN Figure 4 7 C blage interne du Power Vent...

Page 41: ...18 Hussong Mfg Co Inc Kozy Heat Fireplaces Kozy Power Vent n KPV INTERRUPTEUR D ASPIRATION VENTILATEUR BRUN ROUGE BLANC NOIR VERT BLEU BRUN ROUGE JAUNE NOIR NOIR Figure 4 8 C blage interne du foyer...

Page 42: ...et du syst me Power Vent 1 Retirez les 4 vis retenant le couvercle avant et mettez le de c t Voir Figure 5 1 2 Retirez les 6 vis retenant le couvercle du bo tier de l vacuateur et mettez le de c t Vo...

Page 43: ...nt n KPV Figure 5 5 Retrait du tube d aspiration Figure 5 6 Retrait des 3 vis de fixation du ventilateur Figure 5 7 Retrait du ventilateur Figure 5 8 Les vis retenant la bride de l interrupteur d aspi...

Page 44: ...z en sens horaire pour r duire la flamme et en sens antihoraire pour augmenter la flamme Vis de r glage de veilleuse pas tanche Sceller la vis de r glage de veilleuse Ne pas trop la serrer La flamme d...

Page 45: ...passer plus d air dans le m lange de gaz Installation incorrecte du chapeau d vacuation Ajuster au besoin Chapeau d vacuation bouch obstru Retirer les d bris et ou d gager l obstruction Flammes bleue...

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