kozy heat JOR-30 Installation Manual Download

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Replacement parts are available through your local dealer. Contact them for availability and pricing.

REPLACEMENT PARTS LIST

CONTROL BOARD AND PARTS

MPS-100

Control Board - Nat Gas

700-168

#35 LP Gas Pilot Orifice

MPS-101

Control Board - LP Gas

700-503

Valve Step Motor - Natural Gas

700-557

SIT IPI Valve - Natural

700-503-1

Valve Step Motor - LP Gas

700-557-1

SIT IPI Valve - LP

700-203

Manual Shut-off Valve

700-552

Proflame DFC Board

700-213B

18” Flexible Gas Line-Black

700-553

DFC Wire Harness Assembly

700-226

Flexible Gas Line-Valve to Burner Connection

700-551

Pilot Assembly - Natural Gas

700-242

Natural Gas Orifice #42

700-551-1

Pilot Assembly - LP Gas

700-253

LP Gas Orifice #53

700-308R

Receiver

NCK-MPS-S

Natural Gas Conversion Kit

700-558

GTMFS Wire Harness

LCK-MPS-S

LP Gas Conversion Kit

700-130

Fan Control Module

MPS-135

Burner Assembly

700-308

Transmitter

700-992

Pilot Igniter (with wire)

700-296

#51 Natural Gas Pilot Orifice

700-993

Pilot Flame Sensor (with wire)

GLASS & GLASS GASKET

JOR-005

Replacement Valance

900-006

1-1/8” Glass Gasket w/ Adhesive

JOR-057T

Valance with 25-5/8” x 17-1/2” glass

FIREBOX LINER SET

(Black)

RFD-B-900

(3 pc.) Firebox Liner Set

RFD-B-900B

Back Firebox Liner Panel

RFD-B-G900L Left Side Firebox Liner Panel
RFD-B-900R

Right Side Firebox Liner Panel

GLASS MEDIA KIT (black)

113-BLK

Black Glass Media Kit

FAN KIT

JOR-028

Fan Kit

Hussong Manufacturing Co., Inc.
P.O. Box 577
204 Industrial Park Drive
Lakefield, MN 56150-0577
USA

MPS-30

Summary of Contents for JOR-30

Page 1: ...losion may result causing property damage personal injury or loss of life WARNING This appliance may be installed in an aftermarket permanently located manufactured home USA only or mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases unless a certified kit is use...

Page 2: ...ability but customer safety as well We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your Kozy Heat gas fireplace Jim Hussong Dudley Hussong President Board Chairman Read this manual before installing or operating this appliance Please retain this owner s manual for future reference Homeowner Reference Information We recommend that you record t...

Page 3: ...place Minimum Opening Requirements 8 Prepare Existing Fireplace 8 ELECTRICAL WIRING Electrical Wiring 8 MANUAL SHUT OFF VALVE Manual Shut off Valve 8 GAS LINE CONNECTION Gas Line Connection 9 GLASS FRAME ASSEMBLY SCREEN FRONT Glass Frame Assembly Screen Front Removal Installation 10 INSTALLATION Approved Venting 10 Combustion Air Venting Options 10 Air Duct Removal 11 Kozy Heat 816 CL Co Linear Ve...

Page 4: ...cess to a fireplace or stove install an adjustable safety gate to keep toddlers young children and other at risk individuals out of the room and away from hot surfaces Clothing or other flammable material should not be placed on or near the appliance Adequate accessibility clearances for servicing and proper operation must be maintained This appliance must not share or be connected to a chimney fl...

Page 5: ...appliance or equipment The sign shall read in print no less the one half inch 1 2 in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless upon inspection the inspector observes carbon monoxide detectors and signage installed in accordance with the p...

Page 6: ...4 524 167 38 240 149 PARTS DIAGRAM WARNING Failure to position components in accordance with these diagrams or failure to use only parts specifically approved for use with MPS 30 may result in property damage or personal injury Figure 5a 5 1 4 7 6 8 2 3 10 11 Figure 5b 1 Fireplace insert 2 Air chute 3 Module panel assembly 4 Valve access panel 5 Control board assembly 6 Burner 7 Glass frame assemb...

Page 7: ...M CLEARANCES TO COMBUSTIBLES Figure 6a 3 76mm Combustible Material WARNING Hearth protection chart above shows minimum clearances from top surface of combustible flooring carpeting tile etc These clearances must be maintained ...

Page 8: ...d The interior perimeter is properly sized to fit onto the insert The outer perimeter must be cut formed and finished painted To be used with Screen Front Screen Fronts in various finishes EXISTING FIREPLACE SPECIFICATIONS THIS INSERT IS APPROVED FOR INSTALLATION IN MASONRY AND FACTORY BUILT SOLID FUEL BURNING FIREPLACES EXISTING FIREPLACE REQUIREMENTS 2 Position one person at fireplace and anothe...

Page 9: ...5 16 770mm C Depth 16 406mm D Back Width 24 5 16 618mm Any removed parts must be capable of reinstallation if this insert is ever removed removal of rivets or screws is acceptable The refractory glass doors screen rails screen mesh and log grates may be removed from existing fireplace before installing this gas fireplace insert Any smoke shelves shields and baffles may be removed if attached by me...

Page 10: ...A listed and Commonwealth of Massachusetts approved 1 2 13mm T handle manual shut off valve and flexible gas connector included are connected to the 1 2 13mm control valve inlet If substituting for these components please consult local codes for compliance This fireplace is equipped with a 3 8 10mm x 18 457mm long flexible gas connector and manual shut off valve The gas line should be run to the p...

Page 11: ...bustion air intake pipe is extended a minimum of 4ft 1 22m past damper opening into existing chimney It is not connected to termination cap Upper tab 1 ea side Lower latch 1 ea side Insert glass latch tool here To install Align tabs on back of frame with slots on insert set into position To remove Lift frame up and out of slots APPROVED VENTING MANUFACTURER APPROVED CAPS Kozy Heat 816 CL Vent Syst...

Page 12: ... access plate secured with 2 screws from firebox ceiling 4 Locate and remove nuts securing air duct top to firebox 2 nuts reached through access holes 2 inside air duct 5 Remove air duct top Access Plate NOTE IDENTIFICATION Exhaust Pipe red marking Proper operation of this insert requires exhaust and combustion air pipes be connected to correct collars on termination kit and insert air duct Figure...

Page 13: ...isting chimney with 2 self tapping screws and anchor straps provided through pilot holes located at sides of termination cap 3 From inside existing fireplace CAREFULLY pull ropes down until exhaust pipe and combustion air intake if using full connection method are into existing fireplace STUB VENTING From inside existing fireplace insert a minimum of 4 ft 1 22m of combustion air pipe end without c...

Page 14: ...joint to ensure an air tight seal 3 Apply a liberal bead of sealant provided around collar on air duct Slide combustion intake pipe over collar Secure with 3 self tapping screws provided To ensure an air tight seal apply additional sealant around joint 4 Slide insert into fireplace opening Check for level If necessary leveling bolts are included in components packet and are threaded through bottom...

Page 15: ... ASSEMBLY WITH GLASS MEDIA A BLOCK PILOT MAY CAUSE DELAYED IGNITION GLASS MEDIA MUST BE NO MORE THAN ONE LAYER DEEP ACROSS ENTIRE BURNER SCREEN AREA TO AVOID POSSIBLE DELAYED IGNITION AND OR SOOTING ISSUES Install glass media one layer deep onto burner tray being careful not to block pilot assembly Save any unused media for future use This area must remain open Figure 14b ...

Page 16: ...LIGHT INCREMENTS UNTIL DESIRED LOOK IS ACHIEVED ALWAYS BURN FIREPLACE FOR AT LEAST 15 MINUTES AND ALLOW TIME TO COOL BEFORE MAKING ANY FURTHER ADJUSTMENTS Flame appearance is affected by several factors including altitude venting configuration and fuel quality Although the venturi setting has been factory set adjustments may be necessary for optimal performance and visual aesthetics When fireplace...

Page 17: ...SYSTEM IS DISASSEMBLED FOR ANY REASON RE INSTALL PER INSTRUCTIONS PROVIDED WITH INITIAL INSTALLATION The flow of combustion and ventilation air must not be obstructed VENT SYSTEM FAN Clean glass only when cool and only with non abrasive cleansers WARNING DO NOT OPERATE APPLIANCE WITH GLASS FRAME ASSEMBLY REMOVED CRACKED OR BROKEN REPLACEMENT OF THE GLASS SHOULD ONLY BE PERFORMED BY A LICENSED OR Q...

Page 18: ...ussong Manufacturing Co Inc s expense including reasonable labor costs to repair or replace the defective component if a factory pre authorization is given for the repair YEARS 2 10 Subject to the conditions requirements listed below beginning with the first day of the second year and continuing through the tenth year Hussong Manufacturing Co Inc will at its discretion provide repair or replacemen...

Page 19: ...the time of this Lifetime Warranty or to accept on Hussong Manufacturing Co Inc s behalf any additional obligation of liability connected with the unit Hussong Manufacturing Co Inc may fully discharge all obligations with respect to this Lifetime Warranty by refunding the wholesale price of the defective component s It is expressly agreed and understood that this Lifetime Warranty is Hussong Manuf...

Page 20: ... WARNING WARNING Improper installation adjustment alteration service or maintenance can cause injury or property damage Refer to fireplace installation manual and this manual For assistance or additional information consult a qualified installer service agency or the gas supplier HOT GLASS WILL CAUSE BURNS DO NOT TOUCH GLASS UNTIL COOLED NEVER ALLOW CHILDREN TO TOUCH GLASS INSTALLER Leave this man...

Page 21: ... WIRING SCHEMATICS Wiring Schematics 4 OPERATING INSTRUCTIONS Control System Components 5 6 System Operations 7 10 Lighting and Shutdown 11 12 Pressure Testing 13 TROUBLESHOOTING Troubleshooting 14 15 CONVERSION KIT INSTRUCTIONS Conversion Kit Instructions 16 18 MAINTENANCE Maintenance 19 REPLACEMENT PARTS Replacement Parts 20 ...

Page 22: ...materials gasoline and other flammable vapor and liquids The flow of combustion and ventilation air must not be obstructed Due to high temperatures the appliance should be located out of traffic and away from furniture and draperies The glass front or any part removed for servicing the appliance must be replaced prior to operating the appliance Work should be done by a qualified service technician...

Page 23: ...Pa MANIFOLD PRESSURE LO 1 6 WC 40 kPa 6 4 WC 1 59 kPa ORIFICE SIZE 42 53 INPUT BTU hr kW 26 000 7 62 kW 26 000 7 62 kW MINIMUM INPUT BTU hr kW 17 000 4 98 kW 19 500 5 72 kW PART NUMBER DESCRIPTION MPS 100 Control Board Assembly 700 203 Manual Gas Shut off Valve MPS 135 Burner Assembly RFD B 900 Firebox Liner Set 106 BLK Glass Media Kit JOR 057T Glass Frame Assembly 816 CL1 Co Linear Air Duct JOR 0...

Page 24: ...EQUIRES ELECTRICITY 120V AND OR BATTERIES TO OPERATE USING BATTERY BACK UP WILL OPERATE BURNER ONLY FAN AND LIGHT COMPONENTS WILL NOT FUNCTION ON BATTERY BACK UP POWER Figure 4a To Fan To Lights Pilot Assembly Not used Green yellow Green Orange ...

Page 25: ...TS Figure 5a Pilot Igniter Flame Sensor PILOT ASSEMBLY REMOTE CONTROL Figure 5c GAS VALVE Outlet pressure tap Stepper motor Pilot connection orange Main valve connection green Inlet pressure tap Pilot flame adjustment Figure 5b ...

Page 26: ...6 CONTROL SYSTEM COMPONENTS FAN CONTROL MODULE Figure 6a RECEIVER DFC CONTROL BOARD Figure 6c Figure 6b ...

Page 27: ... and set to the particular code of that transmitter 5 Push OFF button on transmitter The receiver will beep two 2 times to indicate the transmitter s command is again accepted 6 Move slider switch to REMOTE position 7 Turn On fan control module switching to ON position 8 The system is now initialized TURN ON THE APPLIANCE Press ON OFF key on transmitter The display will show all active icons on th...

Page 28: ...rt level To activate this function press the Thermostat Key The LCD display will change to show the room thermostat is ON and set temperature is now displayed To adjust set temperature press Up or Down arrow keys until desired set temperature is display on LCD screen SMART THERMOSTAT Transmitter Operation SYSTEM OPERATION Figure 8c Figure 8b Figure 8a REMOTE FLAME CONTROL The remote control has si...

Page 29: ...p Arrow Key to turn light kit on press Down Arrow Key to turn light kit off A single beep will confirm reception of the command 3 Use the installed dimmer switch to adjust brightness of lights ACCENT LIGHT KIT not available in all fireplace models SYSTEM OPERATION Figure 9b Figure 9c FAN SPEED CONTROL Fan speed can be adjusted through six 6 speeds To activate this function use Mode Key to index to...

Page 30: ...ransmitter mode button to adjust settings The thermostat and burner ON OFF operating functions will not work on the transmitter LOW BATTERY DETECTION TRANSMITTER Remote control battery lifespan depends on various factors including battery quality number of ignitions changes to room thermostat set point etc When transmitter batteries are low a Battery Icon will appear on the LCD display before all ...

Page 31: ...CTION THIS IS NORMAL AND DOES NOT AFFECT THE PERFORMANCE OR LONGEVITY OF THE FIREPLACE 1 This appliance is equipped with an ignition device which automatically lights the pilot DO NOT try to light the pilot by hand 2 BEFORE OPERATING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SME...

Page 32: ...r to the appliance 5 Press hand held remote ON button TO TURN GAS OFF TO APPLIANCE 1 Press hand held remote OFF button 2 Turn OFF all electric power to appliance if service is to be performed 3 Manual shut off valve located behind lower grill Turn manual shut off valve to OFF WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electric switch do not use any phone in your...

Page 33: ... CAN CAUSE DELAYED IGNITION 1 Loosen inlet IN pressure tap screw counter clockwise 2 Attach manometer using a 5 16 I D hose 3 Set IPI CPI switch to CPI setting 4 Light pilot Note manometer reading 5 Move receiver slider switch to ON Burner should light Check pressure to ensure it stays between the min and max recommended pressure settings 6 Set IPI CPI switch to IPI setting Move receiver slider sw...

Page 34: ... pressure Consult with plumber or gas supplier No LP in tank Check LP propane tank Refill if necessary Wiring disconnection Use wiring schematic in this manual to determine that all wiring connections are secure and correct Pilot flame not making contact with flame rectification sensor on pilot assembly This valve is equipped with a pilot flame adjustment screw Adjust as necessary Pilot adjustment...

Page 35: ...FTS OFF BURNER Improper venturi setting Venturi may need to be closed slightly Improper vent cap installation Check for proper vent cap installation Blockage or vent system leaks NO REACTION TO COMMAND Receiver or transmitter batteries low Replace batteries No communication between remote control and receiver Reprogram transmitter to receiver Follow INITIALIZING THE SYSTEM FOR THE FIRST TIME as ou...

Page 36: ...kit Refer to appliance owner s manual or product data plate for proper inlet and manifold pressure adjustments and orifice sizing IMPORTANT For high altitude installations Above 2000ft 610m US 4500ft 1372m Canada consult the local gas distributor or authority having jurisdiction for proper de rating methods CONVERT PILOT ASSEMBLY 1 Remove pilot hood by pulling it directly up from pilot bracket 2 I...

Page 37: ...sting cap and retightening screw CORRECT SETTINGS NAT 1 16 2mm open L P 5 8 16mm open 2 Re install burner into fireplace making sure orifice is properly seated inside burner venturi and lip on burner front is seated inside firebox Secure with 2 screws previously removed 3 Re install glass media retainer along front side of burner 4 Re install glass media 5 Turn on gas and electrical supplies Check...

Page 38: ...mes Improper Venting Gas pressure too high Correct pilot flame Figure 18b BURNER TUBE VENTURI ADJUSTMENT GUIDELINES VENTURI POSITION FLAME COLOR VENTURI ADJUSTMENT Closed too far Dark orange flame with black tips Open venturi setting slightly Open too far Blue flames Close venturi setting slightly TO ADJUST VENTURI Figure 18c IMPORTANT SLIGHT ADJUSTMENTS TO BURNER VENTURI OPENING CREATE DRAMATIC R...

Page 39: ...SYSTEM IS DISASSEMBLED FOR ANY REASON RE INSTALL PER INSTRUCTIONS PROVIDED WITH INITIAL INSTALLATION The flow of combustion and ventilation air must not be obstructed VENT SYSTEM FAN Clean glass only when cool and only with non abrasive cleansers WARNING DO NOT OPERATE APPLIANCE WITH GLASS FRAME ASSEMBLY REMOVED CRACKED OR BROKEN REPLACEMENT OF THE GLASS SHOULD ONLY BE PERFORMED BY A LICENSED OR Q...

Page 40: ... 700 551 1 Pilot Assembly LP Gas 700 253 LP Gas Orifice 53 700 308R Receiver NCK MPS S Natural Gas Conversion Kit 700 558 GTMFS Wire Harness LCK MPS S LP Gas Conversion Kit 700 130 Fan Control Module MPS 135 Burner Assembly 700 308 Transmitter 700 992 Pilot Igniter with wire 700 296 51 Natural Gas Pilot Orifice 700 993 Pilot Flame Sensor with wire GLASS GLASS GASKET JOR 005 Replacement Valance 900...

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