kozy heat CAR-39 Page 6 Installation And Operation Manual Download | Manualshive

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Summary of Contents for CAR-39

Page 1: ...et permanently located manufactured home USA only or mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is...

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Page 3: ...fety We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your Kozy Heat gas fireplace Jim Hussong President Dudley Hussong Board Chairman Homeowner R...

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Page 5: ...tural Draft Vent Termination Clearances 33 7 0 VENTING 34 7 1 Approved Vent Systems 34 7 3 Natural Draft Vent Restriction 35 7 4 Vent Heat Shield Assembly Installation 36 7 5 Natural Draft Vent Instal...

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Page 7: ...ring said thirty 30 day period a battery operated carbon monoxide detector with an alarm shall be installed 1 3 2 Approved Carbon Monoxide Detectors Each carbon monoxide detector as required in accord...

Page 8: ...SA B149 1 Natural Gas and Propane Installation Code local authorities or codes having jurisdiction in you area regarding derate guidelines 2 1 1 1 US Installations Refer to the American Gas Associatio...

Page 9: ...PLACES 2 3 Appliance Dimensions 87 16 214mm 1915 16 507mm 22 559mm 34 876mm 2 51mm 139 16 345mm 25 16 58mm 35 908mm 38 984mm 297 16 747mm 10 254mm 35 16 85mm 815 16 226mm LEFT SIDE FRONT SIDE RIGHT SI...

Page 10: ...the drawing below for overlap dimensions to ensure the barrier can fit with finishing materials For installation instructions refer to section 4 3 SAFETY BARRIER INSTALLATION on page 28 34 882mm 5 8...

Page 11: ...EXTERIOR AND INTERIOR HEAT TRANSFER KIT COVER PLATE S on page 21 If planning to convert to propane it is easier to complete the gas conversion before framing in the fireplace See the LCK C39 D manual...

Page 12: ...shields and insulation piece are adjustable to accommodate the installation of non combustible material If you install the stand off assembly in a forward position the non combustible material will o...

Page 13: ...3 Place the insulation piece in between the two stand off assemblies as shown The insulation piece must be pushed tight against the required non combustible material board 4 Attach the lower header h...

Page 14: ...acing away from the fireplace 3 Secure the nailing flanges to the fireplace with screws provided through the slots in nailing flanges 4 Bend perforation on nailing flange until parallel with fireplace...

Page 15: ...front 36 914mm Appliance side to adjacent sidewall 1 1 4 32mm Appliance top to 3 4 19mm trim 10 254mm Mantel 10 254mm deep from appliance top 14 356mm Appliance top to fireplace enclosure top 30 762mm...

Page 16: ...the appliance This fireplace may be elevated off the floor provided it is properly supported by framing materials and maintains ceiling clearances If installed above floor level a solid continuous pl...

Page 17: ...maintained A minimum of 1 25mm clearance on the sides and bottom surfaces on the horizontal pipe must be maintained 3 6 2 2 Vertical Terminations Follow vent pipe manufacturer s installation instruct...

Page 18: ...tion instructions for natural draft vent installation Rigid pipe dimensions in FIGURE 3 6 reflect Simpson Duravent 5 x 8 coaxial pipe Other manufacturers product dimensions may vary Flexible pipe fram...

Page 19: ...nsulated building envelope and weatherproof membrane are not to be interrupted by fireplace installation See FIGURE 3 8 on the following page Fireplace operation is approved from 40 F to 110 F All wir...

Page 20: ...ted by fireplace installation Free standing structure weatherproof enclosure INSIDE OUTSIDE INSIDE Minimum weatherproof overhang in front and sides M i n i m u m w e a t h e r p r o o f o v e r h a n...

Page 21: ...arerequiredspecifically for your application or installation FIGURE 3 9 shows removal of the Heat Transfer Kit cover plates There are 2 square cover plates located on the left and the right side of th...

Page 22: ...the possibilityofthesheetrocktocrack HussongMfg Co Inc recommends the following methods The front face of the unit to the insulation piece and stand off assembly will accommodate typical 1 2 12mm non...

Page 23: ...IREPLACES 64 1638mm 34 876mm 19mm trim 14 356mm 16 406mm 18 457mm 10 254mm 14 356mm 12 305mm 10 254mm Non combustible material only Insulation piece MUST rest against non combustible material Combusti...

Page 24: ...EPLACES 64 1638mm 34 876mm 6 152mm 12 305mm 12 305mm 9 229mm 6 152mm Non combustible Zone Non combustible material only Insulation piece MUST rest against non combustible material Combustible floor No...

Page 25: ...FacingandFinishingRequirements SECTION 4 FACING AND FINISHING CAR 39 R 11 February 2022 25 HUSSONG MFG CO INC KOZY HEAT FIREPLACES 64 1638mm 1 32mm unlimited Figure 4 3 Sidewall Clearance...

Page 26: ...HUSSONG MFG CO INC KOZY HEAT FIREPLACES 10 254mm 39 1010mm Non combustible Zone NOTE A 41 1 4 x 10 1 2 non combustible material board is supplied with the fireplace and allows a 3 4 overlap onto frami...

Page 27: ...shown below Insert the tabs on the trim panel into the slots on the bottom opening of the fireplace 3 If installed remove the stand off assembly header heat shields and insulation piece 4 Install the...

Page 28: ...corresponding holes in the inside flange on each side of the firebox floor The bottom frame piece is shipped with safety barrier C39 RSF2 and must be installed 3 Center the screen front over the glass...

Page 29: ...tment as you see fit NOTE The position of the louver should match with the desired position of the notched tabs needed for your installation The louver in the first notch position will match with the...

Page 30: ...ur installation The louver in the first notch position will match with the first notch position in the notched tabs the louver in the second notch position will match the second notch in the notched t...

Page 31: ...pply piping system by closing its individual manual shut off valve A listed and Commonwealth of Massachusetts approved 1 2 13mm tee handle manual shut off valve and flexible gas connector are to be co...

Page 32: ...Feet Meters Flat to 6 12 1 0 0 30 Over 6 12 to 7 12 1 25 0 38 Over 7 12 to 8 12 1 5 0 46 Over 8 12 to 9 12 2 0 0 61 Over 9 12 to 10 12 2 5 0 76 Over 10 12 to 11 12 3 25 0 99 Over 11 12 to 12 12 4 0 1...

Page 33: ...12 30cm 9 23cm K Clearance to mechanical air supply inlet 6 1 83m 3 91cm above if within 10 3m horizontally Massachusetts 10 3m L Clearance above paved sidewalk or paved driveway located on public pr...

Page 34: ...manual for complete installation instructions Vent installation must conform with venting requirements and restrictions as outlined in this manual 7 2 Venting Requirements NOTE Consult the local and...

Page 35: ...will create the least amount of restriction Closing the baffle restrictor will create more vent exhaust restriction Follow FIGURE 7 1 for restrictor plate installation before attaching venting or thro...

Page 36: ...nding screw holes located in front of the flue outlet on the top of the fireplace 3 Secure the vertical vent heat shield to the fireplace with 2 attachment screws provided in the components package 7...

Page 37: ...7 5 1 Vertical Terminations Natural Gas and Propane i Minimum Maximum Vertical Terminations 4 1219mm minimum vertical length 50 15 24m maximum vertical length termination cap Hussong Mfg Co Inc recomm...

Page 38: ...st be installed when installing minimum vertical rise combination venting Refer to section 7 4 on page 36 i Minimum 6 Vertical Venting Minimum Maximum Horizontal Termination 6 152mm minimum vertical r...

Page 39: ...ons must be within the shaded area in FIGURE 7 4 25 7 6m maximum vertical rise 25 7 6m maximum horizontal run 50 15 2m of total length Maximum of 5 90 elbows For each additional 90 elbow used after th...

Page 40: ...be installed when installing minimum vertical rise combination venting Refer to Section 7 4 on page 36 i Minimum 12 Vertical Venting Minimum Maximum Horizontal Termination 12 305mm minimum vertical ri...

Page 41: ...s must be within the shaded area in FIGURE 7 5 25 7 6m maximum vertical rise 25 7 6m maximum horizontal run 50 15 2m of total length Maximum of 5 90 elbows For each additional 90 elbow used after the...

Page 42: ...h overlapping the heat shields as necessary to accommodate wall thickness The sections must overlap a minimum of 1 1 2 38mm Secure to exterior wall with 4 screws not provided 4 Follow vent manufacture...

Page 43: ...ectrical power from the fireplace before performing this task ATTENTION If converting to propane complete the conversion before installing any light kit components Follow instructions provided with th...

Page 44: ...ons and illustrations for proper log placement 1 Position the ember panel in front of the burner 2 Align the slots in the bottom of log C39 1B with the mounting pins on the back log plate burner brack...

Page 45: ...the light kit assembly 11 Remove and save 10 screws securing the control board Raise the control board to unplug control module and fan wiring from the control module 12 Lift the control board and co...

Page 46: ...when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 1 9...

Page 47: ...n all electric power to the appliance 10 Press the wireless remote POWER button 11 If the appliance will not operate follow the instructions To Turn Off Gas To Appliance and call your service technici...

Page 48: ...g the UP and DOWN arrows highlight the PILOT icon and press SELECT 3 Use the UP and DOWN arrows to turn the pilot on demand ON or OFF then press SELECT A single beep will be emitted from the control m...

Page 49: ...into a standby mode if no buttons are pressed within 5 minutes Press the POWER button to reactivate the remote control to ON mode Active functions will be displayed once in ON mode POWER BUTTON MENU...

Page 50: ...Appliance With the system in the ON position press the remote control POWER button to turn OFF the appliance Functions AUX1 AUX2 and Pilot on Demand can be accessed when the remote control is OFF Onl...

Page 51: ...s function 1 Press the MENU button to activate the menu 2 Using the UP and DOWN arrows highlight the THERMO icon and press SELECT 3 Use the UP and DOWN arrows to turn the THERMO ON or OFF then press S...

Page 52: ...the UP and DOWN arrows highlight the AUX1 icon and press SELECT 3 Use the UP and DOWN arrows to adjust to desired light kit intensity The transmission indicator icon will flash and a single beep will...

Page 53: ...etween the minimum and maximum recommended pressure settings 4 Turn off burner and pilot 5 Disconnect hose and tighten the inlet IN pressure tap by turning screw clockwise Screw should be snug Do not...

Page 54: ...t at slight increments until desired look is achieved The air shutter on this appliance is factory set for horizontal terminations and may need adjustment for natural gas installations depending on ve...

Page 55: ...e desired flame appearance 3 Tighten screws after adjustment 4 Reinstall the glass frame assembly and safety barrier 11 2 2 2 Restrictor Plate Installation 1 Remove the safety barrier and the glass fr...

Page 56: ...c in this manual to determine that all wiring connections are secure and correct Control module selector switch not set properly Verify the ON OFF REMOTE selector switch is ON mode or REMOTE mode Gas...

Page 57: ...at operation is turned OFF Pilot and burner extinguish while in operation No propane in tank Check propane tank Refill if necessary Incorrect glass assembly installation Refer to section 8 1 GLASS FRA...

Page 58: ...vent system Check the vent pipes for leaks and the vent cap for debris Repair the vent pipes or remove debris from vent cap if necessary No reaction to command Battery back batteries or remote contro...

Page 59: ...to section 7 0 VENTING on page 34 Performed by Qualified Service Person Frequency Annually Action Examination of the vent system is required Inspect the condition of vent and vent terminal for sooting...

Page 60: ...of the flame safety system Pilot or Flame rectification device Visually check pilot light when in operation Inspect and ensure the lighting of the main burner occurs within 4 seconds of the main gas v...

Page 61: ...xen Conversion Kit Natural Gas DEX 191 1 Propane Dexen PSE IPI Pilot Assembly 700 191 1 LCK C39 D Dexen Conversion Kit Propane DEX RC3 Dexen Transmitter Remote Control C39 035A Burner Tube 700 094 P P...

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Page 63: ...s warranty does not cover installation and operational related problems such as environmental conditions nearby trees buildings hilltops mountains inadequate venting or ventilation excessive offsets n...

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