Kowa KGC-01 Instruction Manual Download Page 8

5.

 

Maintenance and inspection 

No special maintenance or inspection is required, but be careful not to let dust in the grease. 
Also, check and clean it so that dust and sand do not adhere to the indicator mounted to the 
grease checker and the grease nipple. When lubricating from the grease nipple, wipe the grease 
nipple and the tip of the grease gun nozzle cleanly before connecting the nozzle to lubricate. 
In addition, grease for lubrication is applied to the indicator, and the grease inside is adhered 
thinly. It is within the normal specification range that grease is attached to the indicator. 
Due  to  the  structure  of  the  indicator,  which  keeps  the  internal  seal  lubricated  and  operates 
smoothly, internal-grease and oil may adhere to the indicator during use (when the indicator 
reciprocates).  If  internal-grease  and  oil  are  accumulated  on  the  top  of  the  main  unit  while 
repeating the operation of the indicator, clean it regularly. 

 

6.

 

Operating method and precautions for use 

  If the back pressure from the bearings behind the grease checker is high, it may be pushed 

back by the back pressure when the indicator attached to the grease checker is reset. Please 
reset after a while, or push down the indicator all the way to release the grease inside. 

  If  there  is  a  pipe  after  the  grease  checker,  the  pressure  loss  of  the  grease  will  occur 

depending on the length and diameter of the pipe. If the pressure loss of the grease pipe is large, 
reset it after a while, or push down the indicator to the end to release the grease inside, as in the 
case of 

  If the indicator is pushed back even after performing (1) or (2), mount a check valve to the 

grease  checker  supply  port.  By  installing  a  check  valve,  you  can  reduce  the  phenomenon  of 
pushing back when the indicator attached to the grease checker is reset. 

  It is also possible to detect a high pressure condition by installing a check valve at the grease 

checker supply port. By the check valve, when the indicator attached to the grease checker is 
pushed in, the pushed-in grease will flow to the bearing side. In case it is normal, pushing the 
indicator  will  keep  it  in  that  state,  but  if  the  bearing  is  under  high  pressure  due  to  back 
pressure, etc., the indicator will not be pushed in or will be pushed back immediately. In this 
state,  the  back  pressure  on  the  bearing  side  is  high,  and  it  can  be  judged  that  it  is  a  high 
pressure state. 

 

  While the grease checker is in use (when the indicator reciprocates), internal grease and oil 

will adhere to the indicator, but this is due to the structure in order to maintain the lubricity of 
the seal part and to operate smoothly. This is within the normal specification range that grease 
is attached to the indicator.    (5. Also described in maintenance and inspection) 

  If the grease checker is not used for a long time, the sliding surface of the indicator attached 

to the grease checker and the sliding O-ring may lose lubrication and stick to it. In that case, 
turn the indicator push-in button to remove it. 

 

 

Summary of Contents for KGC-01

Page 1: ...Writing May 2020 KOWA LUBRICATING SYSTEMS GREASE CHECKER MODEL KGC 01 KGC 02 INSTRUCTION MANUAL KOWA CORPORATION...

Page 2: ...bed in the final specifications Warranty The warranty period for this system will be one year from the commencement of operation Any defect or failure occurring during the warranty period for which KW...

Page 3: ...result in death or serious injury If mishandled a middle injury or light injury and a physical damage may occur For the matter being mentioned in the CAUTION it may result in an importance according t...

Page 4: ...let dust or air enter the piping b Piping from pump to distribution valve The piping between the pump and the distribution valve should be filled with grease after the piping is installed Please be c...

Page 5: ...able of Contents 1 Overview 2 2 Composition 2 3 Specification 2 4 Usage 3 5 Maintenance and inspection 4 6 Operating method and precautions for use 4 7 Precautions for installation 5 8 Troubleshooting...

Page 6: ...y connecting to the pipe near the bearing When grease is sent to the grease checker the attached indicator will perform a stroke operation and you can confirm that the grease has been sent 3 Specifica...

Page 7: ...ton to the end the built in check valve is pushed down to reduce the reverse flow of grease in the indicator stroke part and releasing the internal pressure to the bearing side to prevent the indicato...

Page 8: ...the pressure loss of the grease pipe is large reset it after a while or push down the indicator to the end to release the grease inside as in the case of If the indicator is pushed back even after pe...

Page 9: ...tes Install the grease checker within the reach of people Do not install the grease checker with the indicator attached to the grease checker facing downward The indicator may operate due to equipment...

Page 10: ...t working The indicator sliding surface is stuck due to unused for a long time Turn the indicator push button left and right several times The indicator operating pressure is higher than the specified...

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