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EAKL2E132AA 

Edition: 26.04.2012    

Page: 15/18 

8.

8.

8.

8.

 

Maintenance / Service

Maintenance / Service

Maintenance / Service

Maintenance / Service    

Maintenance and service works have to be done in accordance with the

 “Maintenance Schedule, no

:  

WP07050621. 

 

Only 

Only 

Only 

Only qualified staff 

qualified staff 

qualified staff 

qualified staff is allowed to 

is allowed to 

is allowed to 

is allowed to carry out

carry out

carry out

carry out these works

 these works

 these works

 these works! 

! –

––

–    

 Danger of accident!

Danger of accident!

Danger of accident!

Danger of accident!    

Qualified staff in charge of installation and maintenance have to be trained in accordance with EN 

Qualified staff in charge of installation and maintenance have to be trained in accordance with EN 

Qualified staff in charge of installation and maintenance have to be trained in accordance with EN 

Qualified staff in charge of installation and maintenance have to be trained in accordance with EN 
378

378

378

378----Part 4 and (EG) No.307 / 2008 and must strictly fo

Part 4 and (EG) No.307 / 2008 and must strictly fo

Part 4 and (EG) No.307 / 2008 and must strictly fo

Part 4 and (EG) No.307 / 2008 and must strictly folllllow the legal provi

low the legal provi

low the legal provi

low the legal provisions.

sions.

sions.

sions.    

Any works or modifications at the air conditioner which are 

Any works or modifications at the air conditioner which are 

Any works or modifications at the air conditioner which are 

Any works or modifications at the air conditioner which are carried out i

carried out i

carried out i

carried out im

m

m

mproperly can lead to 

properly can lead to 

properly can lead to 

properly can lead to 

malfunction and so endanger operational reliability. We recommend having all works and modific

malfunction and so endanger operational reliability. We recommend having all works and modific

malfunction and so endanger operational reliability. We recommend having all works and modific

malfunction and so endanger operational reliability. We recommend having all works and modifica-

a-

a-

a-

tions carried out at an authorized KONVEKTA Service Station

tions carried out at an authorized KONVEKTA Service Station

tions carried out at an authorized KONVEKTA Service Station

tions carried out at an authorized KONVEKTA Service Station

. The same applies to the reg

. The same applies to the reg

. The same applies to the reg

. The same applies to the regu

uu

ular 

lar 

lar 

lar 

maintenance works as prescribed and specified in the maintenance certificate.

maintenance works as prescribed and specified in the maintenance certificate.

maintenance works as prescribed and specified in the maintenance certificate.

maintenance works as prescribed and specified in the maintenance certificate.    
Before carrying out any maintenance works at your air conditioning unit, carefully read the 

Before carrying out any maintenance works at your air conditioning unit, carefully read the 

Before carrying out any maintenance works at your air conditioning unit, carefully read the 

Before carrying out any maintenance works at your air conditioning unit, carefully read the KO

KO

KO

KON-

N-

N-

N-

VKETA safety pr

VKETA safety pr

VKETA safety pr

VKETA safety provisions (TD00052A

ovisions (TD00052A

ovisions (TD00052A

ovisions (TD00052A

 )

 )

 )

 )    in order to

in order to

in order to

in order to avoid any dangers and acc

 avoid any dangers and acc

 avoid any dangers and acc

 avoid any dangers and acciiiidents

dents

dents

dents!!!!    

    On our website www.konvekta.com in category >service< you will find a survey of contact details of all our service 

partners close to your location 

    Source of supply: KONVEKTA AG

KONVEKTA AG

KONVEKTA AG

KONVEKTA AG, P.O. Box 2280, D-34607 Schwalmstadt 

    

 

When the air conditioning system is being opened during maintenance resp. 

When the air conditioning system is being opened during maintenance resp. 

When the air conditioning system is being opened during maintenance resp. 

When the air conditioning system is being opened during maintenance resp. 

reparation works, the dryer

reparation works, the dryer

reparation works, the dryer

reparation works, the dryer----collector

collector

collector

collector----sight glass has to be exchanged! 

sight glass has to be exchanged! 

sight glass has to be exchanged! 

sight glass has to be exchanged!     

 

 

The connexions have to be wetted with PAG 

The connexions have to be wetted with PAG 

The connexions have to be wetted with PAG 

The connexions have to be wetted with PAG oil before the installation of 

oil before the installation of 

oil before the installation of 

oil before the installation of 

the wires.

the wires.

the wires.

the wires.    

 

8.1.

8.1.

8.1.

8.1.

 

Service parts

Service parts

Service parts

Service parts    

 

Axial- und radial blower 

 

Blower switch 

 

Dryer-collector-sight glass  

 

Thermostat (icing protection) 

 

Plug connection electric 

 

Compressor 

 

Pressure switch combination

Pressure switch combination

Pressure switch combination

Pressure switch combination    

The pressure switch combination is fitted to the dryer-collector-sight glass –unit. 
 
Konvekta code no.:  H11-001-378 

Low pressure k 

BAR 

  2,0 ± 0,2 off 

2,1 ± 0,3 on 

excess pressure 

BAR 

28,0 ± 2,0 off 

21,0 ± 3,0 on 

Summary of Contents for KL20 facelift

Page 1: ...With ABS cover With ABS cover With ABS cover With ABS cover with cover plate with cover plate with cover plate with cover plate KL20E KL20E KL20E KL20E facelift facelift facelift facelift with ABS cover with ABS cover with ABS cover with ABS cover Contains information on Contains information on Contains information on Contains information on Installation Installation Installation Installation Oper...

Page 2: ...aration at the vehicle Installation preparation at the vehicle Installation preparation at the vehicle 9 9 9 9 5 1 Installation of air distribution plate 10 5 1 1 Installation of fan switch in the air distribution plate 11 5 1 2 Installation of blower switch in the instrument panel BEL 260STA003 12 5 2 Installation of the air distribution plate in the vehicle 13 5 3 Electrical connection 13 6 Posi...

Page 3: ... plate flat 59 AB0 017 59 AB0 017 59 AB0 017 Expansion valve Expansion valve Expansion valve Expansion valve 14 001 081 14 001 081 14 001 081 Dryer receiver unit 14 AA3 065 14 AA3 065 14 AA3 065 Pressure switch combination combination combination combination 11 001 378 11 001 378 11 001 378 C C C Compressor SD5H09 ompressor SD5H09 ompressor SD5H09 ompressor SD5H09 13 002 209 ET 12V ET 12V ET 12V E...

Page 4: ...n information information information o drawings drawings drawings drawings These instructions have to be read carefully and made use of before the first start up and after that regularly by each person who is involved in handling the machine Operation including trouble shooting and waste disposal of fuels and auxiliary agents Servicing inspection repair Transport This facilitates the handling and...

Page 5: ...CTS AVOID HIGH FORCE EFFECTS AVOID HIGH FORCE EFFECTS AVOID HIGH FORCE EFFECTS Do not expose the device high force effects or strokes Doing so may result in product damage HAVE THE WIRING AND INSTALLATION DONE BY HAVE THE WIRING AND INSTALLATION DONE BY HAVE THE WIRING AND INSTALLATION DONE BY HAVE THE WIRING AND INSTALLATION DONE BY E E E EX X X XPERTS PERTS PERTS PERTS The wiring and installatio...

Page 6: ...Measurements length mm 932 724 1300 width mm 788 750 791 height mm 211 168 206 weight kg 23 23 53 1 depending on outside temperature Note Note Note Note At KL20 bus and cabin the quantity of refrigerant is depending on the vehicle and can only be de termined during filling of the a c unit 2 1 2 1 2 1 2 1 Compressor Compressor Compressor Compressor nur bei KL20E Konvekta code H13 002 209 Type SD5H0...

Page 7: ...it Type of unit Connection to the vehicle Connection to the vehicle Connection to the vehicle Connection to the vehicle KL20 KL20 KL20 KL20 facelift facelift facelift facelift cover plate cover plate cover plate cover plate E E E E connection electric ext comp ext comp ext comp ext comp Connection to the vehicle en gine or ext compressor KL20 KL20 KL20 KL20 facelift ABS facelift ABS facelift ABS f...

Page 8: ... Station checked at a KONVEKTA Service Station checked at a KONVEKTA Service Station checked at a KONVEKTA Service Station 4 1 4 1 4 1 4 1 Operating Conditions Operating Conditions Operating Conditions Operating Conditions NOTE NOTE NOTE NOTE KONVEKTA uses components made of copper and aluminium which last a whole unit lifetime under normal environmental conditions Should the units be operated und...

Page 9: ... carefully read the KO Before carrying out any maintenance works at your air conditioning unit carefully read the KON N N N VKETA safety provisions TD00052A VKETA safety provisions TD00052A VKETA safety provisions TD00052A VKETA safety provisions TD00052A in order to avoid in order to avoid in order to avoid in order to avoid any dangers and acc any dangers and acc any dangers and acc any dangers ...

Page 10: ...ate the object has to be prepared as follows late the object has to be prepared as follows late the object has to be prepared as follows late the object has to be prepared as follows 1 Put the gasket as shown in the picture into the air distribution plate and fix it with the plastic plugs Attention Attention Attention Attention Gasket between the suction and exhaust part needs to be installed othe...

Page 11: ...ention 0 position OFF of the fan switch and 0 position of the label have to match OFF off LOW slow MED medium HI fast Unplug the button with the clip at the fan switch fit the switch with the two nuts which were delivered together with the switch to the air distribution plate Then put the button including the clip back to the switch BB ZW0 050 Button with spring Rubber grommet H14 000 260 Blower s...

Page 12: ...ng H11 000 668 ST1 1 Install the blower switch at a suitable place at the dash board as described in 5 1 1 Fix sticker H25 001 063 for the blower switch Install oilflex cable 5 x 2 5 qmm H11 000 776 in the vehicle and insulate the cable ends At the end of the wiring harness a c there are to be installed 5 blade terminals H11 000 664 to the dashboard 5 blade terminal sockets H11 000 663 have to be ...

Page 13: ...the vehicle battery Carry out the connection in accordance with the connection scheme The air conditioning unit is pre cabled The following connections have to be made 1 Install the two pole safety fuse socket near the vehicle battery and connect it 2 Carry out the cabling of the battery safety fuses and the air conditioning unit in accordance with the cable cross section indicated in the connexio...

Page 14: ...KL20 not to apply with KL20 not to apply with KL20 not to apply with KL20 7 7 7 7 Operation Operation Operation Operation The blower switch to activate the blower is situated in the The blower switch to activate the blower is situated in the The blower switch to activate the blower is situated in the The blower switch to activate the blower is situated in the interior of the vehicle interior of th...

Page 15: ...specified in the maintenance certificate maintenance works as prescribed and specified in the maintenance certificate maintenance works as prescribed and specified in the maintenance certificate maintenance works as prescribed and specified in the maintenance certificate Before carrying out any maintenance works at your air conditioning unit carefully read the Before carrying out any maintenance w...

Page 16: ...n ttention ttention In case there is too little refrigerant in the system an increase in bubble formation can be observed in the sight glass In this case it is necessary to switch off the system immed to switch off the system immed to switch off the system immed to switch off the system immedi i i i ately ately ately ately in order to avoid damages at the com pressor Contact Contact Contact Contac...

Page 17: ... have to be cleaned with com pressed air at least twice a year in case of severe soiling more of ten The fins of the condenser battery must not be deformed De formed fins have to be erected with a fin comb 8 5 8 5 8 5 8 5 Trouble shooting Trouble shooting Trouble shooting Trouble shooting Trouble Trouble Trouble Trouble Cause Cause Cause Cause Repair Repair Repair Repair by authorized Service St b...

Page 18: ... removal Resolution for the waste management of old cars and the adaptation of road prescriptions Criminal Code StGB 28th section criminal acts against the environment 326 Envi ronment jeopardizing waste management Resolution EWC No 3093 94 for materials that af fect the ozone layer Law of chemicals 27 penal prescriptions Resolution to prohibit certain ozone destroying halo gen hydrocarbons The us...

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