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EAKL2E132AA 

Edition: 26.04.2012    

Page: 5/18 

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Directives for Installation, Connection and Use

Directives for Installation, Connection and Use

Directives for Installation, Connection and Use

Directives for Installation, Connection and Use    

Please  read  carefully  the  following  instructions  before  installing,  connecting  and  operating  the  device.  We 
assume no liability for incorrect handling and usage. 

 

 WARNING

 WARNING

 WARNING

 WARNING

    

 

 CAUTION

CAUTION

CAUTION

CAUTION

 

MAKE THE CORRECT CONNECTIONS.

MAKE THE CORRECT CONNECTIONS.

MAKE THE CORRECT CONNECTIONS.

MAKE THE CORRECT CONNECTIONS.    
Failure to make the proper connections may result in 
fire or product damage. 
USE ONLY SUITABLE VOLTAGE.

USE ONLY SUITABLE VOLTAGE.

USE ONLY SUITABLE VOLTAGE.

USE ONLY SUITABLE VOLTAGE.    
The usage with a not suitable voltage may result in fire. 
Furthermore a not suitable voltage may result in failure 
or product damage. 
TAKE CARE THAT WIRES NOT CARRY CU

TAKE CARE THAT WIRES NOT CARRY CU

TAKE CARE THAT WIRES NOT CARRY CU

TAKE CARE THAT WIRES NOT CARRY CUR

R

R

RRENT 

RENT 

RENT 

RENT 

WHILE CONNECTING.

WHILE CONNECTING.

WHILE CONNECTING.

WHILE CONNECTING.    
Connecting wires which carry current may result in 
electrical shorts or product damage. 
O

O

O

ONLY USE WIRES WITH SUFFICIENT LARGE CROSS 

NLY USE WIRES WITH SUFFICIENT LARGE CROSS 

NLY USE WIRES WITH SUFFICIENT LARGE CROSS 

NLY USE WIRES WITH SUFFICIENT LARGE CROSS 

SE

SE

SE

SEC

C

C

CTIONS.

TIONS.

TIONS.

TIONS.    

Using wires with not sufficient large cross sections will 
exceed the current carrying capacity of the wires and 
result in fire or electric shock. 
DO NOT DISASSEMBLE OR ALTER.

DO NOT DISASSEMBLE OR ALTER.

DO NOT DISASSEMBLE OR ALTER.

DO NOT DISASSEMBLE OR ALTER.    
Doing so may result in an accident, fire or electric 
shock. 
DO NOT INSTALL IN LOCATIONS WHICH MIGHT 

DO NOT INSTALL IN LOCATIONS WHICH MIGHT 

DO NOT INSTALL IN LOCATIONS WHICH MIGHT 

DO NOT INSTALL IN LOCATIONS WHICH MIGHT 
HI

HI

HI

HIN

N

N

NDER VEHICLE OPERATIONS.

DER VEHICLE OPERATIONS.

DER VEHICLE OPERATIONS.

DER VEHICLE OPERATIONS.    

Doing  so  may  obstruct  forward  vision  or  hamper 
movement and result in serious accident. 
DO NOT BLOCK VENTS OR RADIATOR PANELS.

DO NOT BLOCK VENTS OR RADIATOR PANELS.

DO NOT BLOCK VENTS OR RADIATOR PANELS.

DO NOT BLOCK VENTS OR RADIATOR PANELS.    
Doing  so  may  cause  heat  to  build  up  inside  and  may 
result fire. 
USE  THE  CORRECT  AMPERE  RATING  WHEN  R

USE  THE  CORRECT  AMPERE  RATING  WHEN  R

USE  THE  CORRECT  AMPERE  RATING  WHEN  R

USE  THE  CORRECT  AMPERE  RATING  WHEN  RE-

E-

E-

E-

PLACING FUSES.

PLACING FUSES.

PLACING FUSES.

PLACING FUSES.    
Failure to do so may result in fire or electric shock. 
DO  NOT  PLACE  HANDS,  FINGERS  OR  FOREIGN 

DO  NOT  PLACE  HANDS,  FINGERS  OR  FOREIGN 

DO  NOT  PLACE  HANDS,  FINGERS  OR  FOREIGN 

DO  NOT  PLACE  HANDS,  FINGERS  OR  FOREIGN 
O

O

O

OB

B

B

BJECTS IN INSERTION SLOTS OR GAPS.

JECTS IN INSERTION SLOTS OR GAPS.

JECTS IN INSERTION SLOTS OR GAPS.

JECTS IN INSERTION SLOTS OR GAPS.    

Doing so may result in personal injury or damage to the 
product. 
AVOID HIGH FORCE EFFECTS.

AVOID HIGH FORCE EFFECTS.

AVOID HIGH FORCE EFFECTS.

AVOID HIGH FORCE EFFECTS.    
Do not expose the device high force effects or strokes. 
Doing so may result in product damage. 
 

  HAVE  THE  WIRING  AND  INSTALLATION  DONE  BY 

HAVE  THE  WIRING  AND  INSTALLATION  DONE  BY 

HAVE  THE  WIRING  AND  INSTALLATION  DONE  BY 

HAVE  THE  WIRING  AND  INSTALLATION  DONE  BY 
E

EE

EX

X

X

XPERTS.

PERTS.

PERTS.

PERTS.    

The wiring and installation of this device requires special 
technical skill and experience and have to be done by 
experts. 
ARRANGE  THE  WIRING  SO  IT  IS  NOT  CRIMPED  OR 

ARRANGE  THE  WIRING  SO  IT  IS  NOT  CRIMPED  OR 

ARRANGE  THE  WIRING  SO  IT  IS  NOT  CRIMPED  OR 

ARRANGE  THE  WIRING  SO  IT  IS  NOT  CRIMPED  OR 
PINCHED BY A SHARP METAL EDGE.

PINCHED BY A SHARP METAL EDGE.

PINCHED BY A SHARP METAL EDGE.

PINCHED BY A SHARP METAL EDGE.    
Arrange the wiring so it will not be damaged. 
DO NOT INSTALL IN LOCATIONS WITH HIGH 

DO NOT INSTALL IN LOCATIONS WITH HIGH 

DO NOT INSTALL IN LOCATIONS WITH HIGH 

DO NOT INSTALL IN LOCATIONS WITH HIGH 
MOISTURE OR DUST.

MOISTURE OR DUST.

MOISTURE OR DUST.

MOISTURE OR DUST.    
Avoid installing the device in locations with high incidence 
of moisture or dust. Moisture or dust that penetrates into 
this device may result in product failure or damage. 
USE  SPECIFIED  ACCESSORY  PARTS  AND  INSTALL 

USE  SPECIFIED  ACCESSORY  PARTS  AND  INSTALL 

USE  SPECIFIED  ACCESSORY  PARTS  AND  INSTALL 

USE  SPECIFIED  ACCESSORY  PARTS  AND  INSTALL 
THEM SECURELY.

THEM SECURELY.

THEM SECURELY.

THEM SECURELY.    
Be sure to use the specified accessory parts. Use of other 
than designated parts may damage this device internally or 
may not securely install the device in place. 
HALT USE IMMEDIATELY IF A PROBLEM APPEARS.

HALT USE IMMEDIATELY IF A PROBLEM APPEARS.

HALT USE IMMEDIATELY IF A PROBLEM APPEARS.

HALT USE IMMEDIATELY IF A PROBLEM APPEARS.    
Failure  to  do  so  may  cause  personal  injury  or  damage  to 
the  product.  Return  it  to  your  authorized  customer  ser-
vice. 
TEMPERATURE.

TEMPERATURE.

TEMPERATURE.

TEMPERATURE.    
Be  sure  the  environment-temperature  is  in  the  allowed 
range before turning the device on. 
USE  DEVICE  ONLY  FOR  SPECIFIED  APPLICATION 

USE  DEVICE  ONLY  FOR  SPECIFIED  APPLICATION 

USE  DEVICE  ONLY  FOR  SPECIFIED  APPLICATION 

USE  DEVICE  ONLY  FOR  SPECIFIED  APPLICATION 
AREA.

AREA.

AREA.

AREA.    
Using the device for another purpose or in another appli-
cation  area  than  the  intended  one,  may  result  failure, 
product damage or injury. 
PRODUCT CLEANING.

PRODUCT CLEANING.

PRODUCT CLEANING.

PRODUCT CLEANING.    
Use  a  soft  dry  cloth  for  cleaning  the  device.  For  more 
severe  dirt,  please  dampen  the  cloth  with  water  only. 
Anything else has the chance of damage the product. 

RANGE OF THIS DIREC

RANGE OF THIS DIREC

RANGE OF THIS DIREC

RANGE OF THIS DIRECTIVES.

TIVES.

TIVES.

TIVES.    

These directives apply for all devices, on which this direc-
tives-sheet is added. One directives-sheet is sufficient per 
box. 
 

TRANSPORT TERMS

TRANSPORT TERMS

TRANSPORT TERMS

TRANSPORT TERMS    
Handle  the  unit  with  care  at  any  time.  During  transport 
make  sure  that  the  unit  is  stored  safely  and  cannot  be 
damaged.  If  more  than  one  unit  are  transported,  every 
unit has to be packed singly to avoid that the units dam-
age one another.  
The forwarder is liable for all damages during transport. 

Summary of Contents for KL20 facelift

Page 1: ...With ABS cover With ABS cover With ABS cover With ABS cover with cover plate with cover plate with cover plate with cover plate KL20E KL20E KL20E KL20E facelift facelift facelift facelift with ABS cover with ABS cover with ABS cover with ABS cover Contains information on Contains information on Contains information on Contains information on Installation Installation Installation Installation Oper...

Page 2: ...aration at the vehicle Installation preparation at the vehicle Installation preparation at the vehicle 9 9 9 9 5 1 Installation of air distribution plate 10 5 1 1 Installation of fan switch in the air distribution plate 11 5 1 2 Installation of blower switch in the instrument panel BEL 260STA003 12 5 2 Installation of the air distribution plate in the vehicle 13 5 3 Electrical connection 13 6 Posi...

Page 3: ... plate flat 59 AB0 017 59 AB0 017 59 AB0 017 Expansion valve Expansion valve Expansion valve Expansion valve 14 001 081 14 001 081 14 001 081 Dryer receiver unit 14 AA3 065 14 AA3 065 14 AA3 065 Pressure switch combination combination combination combination 11 001 378 11 001 378 11 001 378 C C C Compressor SD5H09 ompressor SD5H09 ompressor SD5H09 ompressor SD5H09 13 002 209 ET 12V ET 12V ET 12V E...

Page 4: ...n information information information o drawings drawings drawings drawings These instructions have to be read carefully and made use of before the first start up and after that regularly by each person who is involved in handling the machine Operation including trouble shooting and waste disposal of fuels and auxiliary agents Servicing inspection repair Transport This facilitates the handling and...

Page 5: ...CTS AVOID HIGH FORCE EFFECTS AVOID HIGH FORCE EFFECTS AVOID HIGH FORCE EFFECTS Do not expose the device high force effects or strokes Doing so may result in product damage HAVE THE WIRING AND INSTALLATION DONE BY HAVE THE WIRING AND INSTALLATION DONE BY HAVE THE WIRING AND INSTALLATION DONE BY HAVE THE WIRING AND INSTALLATION DONE BY E E E EX X X XPERTS PERTS PERTS PERTS The wiring and installatio...

Page 6: ...Measurements length mm 932 724 1300 width mm 788 750 791 height mm 211 168 206 weight kg 23 23 53 1 depending on outside temperature Note Note Note Note At KL20 bus and cabin the quantity of refrigerant is depending on the vehicle and can only be de termined during filling of the a c unit 2 1 2 1 2 1 2 1 Compressor Compressor Compressor Compressor nur bei KL20E Konvekta code H13 002 209 Type SD5H0...

Page 7: ...it Type of unit Connection to the vehicle Connection to the vehicle Connection to the vehicle Connection to the vehicle KL20 KL20 KL20 KL20 facelift facelift facelift facelift cover plate cover plate cover plate cover plate E E E E connection electric ext comp ext comp ext comp ext comp Connection to the vehicle en gine or ext compressor KL20 KL20 KL20 KL20 facelift ABS facelift ABS facelift ABS f...

Page 8: ... Station checked at a KONVEKTA Service Station checked at a KONVEKTA Service Station checked at a KONVEKTA Service Station 4 1 4 1 4 1 4 1 Operating Conditions Operating Conditions Operating Conditions Operating Conditions NOTE NOTE NOTE NOTE KONVEKTA uses components made of copper and aluminium which last a whole unit lifetime under normal environmental conditions Should the units be operated und...

Page 9: ... carefully read the KO Before carrying out any maintenance works at your air conditioning unit carefully read the KON N N N VKETA safety provisions TD00052A VKETA safety provisions TD00052A VKETA safety provisions TD00052A VKETA safety provisions TD00052A in order to avoid in order to avoid in order to avoid in order to avoid any dangers and acc any dangers and acc any dangers and acc any dangers ...

Page 10: ...ate the object has to be prepared as follows late the object has to be prepared as follows late the object has to be prepared as follows late the object has to be prepared as follows 1 Put the gasket as shown in the picture into the air distribution plate and fix it with the plastic plugs Attention Attention Attention Attention Gasket between the suction and exhaust part needs to be installed othe...

Page 11: ...ention 0 position OFF of the fan switch and 0 position of the label have to match OFF off LOW slow MED medium HI fast Unplug the button with the clip at the fan switch fit the switch with the two nuts which were delivered together with the switch to the air distribution plate Then put the button including the clip back to the switch BB ZW0 050 Button with spring Rubber grommet H14 000 260 Blower s...

Page 12: ...ng H11 000 668 ST1 1 Install the blower switch at a suitable place at the dash board as described in 5 1 1 Fix sticker H25 001 063 for the blower switch Install oilflex cable 5 x 2 5 qmm H11 000 776 in the vehicle and insulate the cable ends At the end of the wiring harness a c there are to be installed 5 blade terminals H11 000 664 to the dashboard 5 blade terminal sockets H11 000 663 have to be ...

Page 13: ...the vehicle battery Carry out the connection in accordance with the connection scheme The air conditioning unit is pre cabled The following connections have to be made 1 Install the two pole safety fuse socket near the vehicle battery and connect it 2 Carry out the cabling of the battery safety fuses and the air conditioning unit in accordance with the cable cross section indicated in the connexio...

Page 14: ...KL20 not to apply with KL20 not to apply with KL20 not to apply with KL20 7 7 7 7 Operation Operation Operation Operation The blower switch to activate the blower is situated in the The blower switch to activate the blower is situated in the The blower switch to activate the blower is situated in the The blower switch to activate the blower is situated in the interior of the vehicle interior of th...

Page 15: ...specified in the maintenance certificate maintenance works as prescribed and specified in the maintenance certificate maintenance works as prescribed and specified in the maintenance certificate maintenance works as prescribed and specified in the maintenance certificate Before carrying out any maintenance works at your air conditioning unit carefully read the Before carrying out any maintenance w...

Page 16: ...n ttention ttention In case there is too little refrigerant in the system an increase in bubble formation can be observed in the sight glass In this case it is necessary to switch off the system immed to switch off the system immed to switch off the system immed to switch off the system immedi i i i ately ately ately ately in order to avoid damages at the com pressor Contact Contact Contact Contac...

Page 17: ... have to be cleaned with com pressed air at least twice a year in case of severe soiling more of ten The fins of the condenser battery must not be deformed De formed fins have to be erected with a fin comb 8 5 8 5 8 5 8 5 Trouble shooting Trouble shooting Trouble shooting Trouble shooting Trouble Trouble Trouble Trouble Cause Cause Cause Cause Repair Repair Repair Repair by authorized Service St b...

Page 18: ... removal Resolution for the waste management of old cars and the adaptation of road prescriptions Criminal Code StGB 28th section criminal acts against the environment 326 Envi ronment jeopardizing waste management Resolution EWC No 3093 94 for materials that af fect the ozone layer Law of chemicals 27 penal prescriptions Resolution to prohibit certain ozone destroying halo gen hydrocarbons The us...

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