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3

Assembly Instructions - 

Standard units with Gaylord height stand 

and dust collection

All instructions refer to Figure 1 on page 2

For proper assembly, follow steps listed below.

a:  Mount the Polyvac unit (1) on the stand (2) using 

U-bolts (13), flat washers (14) and lock nuts (15). 

Make certain that the foundation is secure, 

and check regularly that all the mounting 

bolts are tight.

b:  Attach the filter manifold support arm (3) on the 

stand (2).

c:  Attach first the OK160/200 transition (10) to blower 

outlet with OK160 clamp (12). Then mount 45° 

bend (8), OK200 pipe (9), and again a 45° bend (8) 

using OK200 clamps. Attach the 4 bags manifold 

(4) on the support arm and clamp it to the bend (8).

d:  Place drum (7) with lid (6) under the 4-bag manifold 

and installs the four filter socks (5). The filter socks 

are slid over the OK adapters on drum lid and 

manifold and secured with OK200 clamps. Make 

sure there is approximately 1 inch of material slid 

through the clamp.

List of Equipment

15

8

600366003

5/16" Lock-nut

14

8

100331014

M8 Flat Washer - Plated

13

4

600373028

5/16" x 2-1/2" x 60mm U-bolt

12

1

122000800

OK160 Quick Release Clamp, galv.

11

12

122050101

OK200 Quick Release Clamp, grey

10

1

121000367

OK160/OK200 Transition, grey

9

1

122000455

OKD200 x 0.15m Pipe, grey

8

2

122050115

45" OK200 Bend, galv.

7

1

699114492

45 Gallon Drum w. Window

6

1

699114237

4 x OK200 Inlet Drum Lid.

5

4

699114055

OK200 x 2m Filter Sock

4

1

699114441

4 Bag Manifold w. Side Inlet

3

1

699115792

Polyvac 4 Bag Manifold Bolt-on Stand

2

1

699115160

Polyvac Stand

1d

1

123110003

Polyvac 50, 5hp, 3ph, 575V-60Hz

1c

1

123110002

Polyvac 50, 5hp, 3ph, 460V-60Hz

1b

1

123110001

Polyvac 30, 3hp, 3ph, 575V-60Hz

1a

1

123110000

Polyvac 30, 3hp, 3ph, 460V-60Hz

Summary of Contents for POLYVAC 30

Page 1: ...POLYVAC Pneumatic conveying system Directions for use ...

Page 2: ...2 POLYVAC 30 50 Standard units with Gaylord height stand and dust collection Fig 1 ...

Page 3: ...lter socks 5 The filter socks are slid over the OK adapters on drum lid and manifold and secured with OK200 clamps Make sure there is approximately 1 inch of material slid through the clamp List of Equipment 15 8 600366003 5 16 Lock nut 14 8 100331014 M8 Flat Washer Plated 13 4 600373028 5 16 x 2 1 2 x 60mm U bolt 12 1 122000800 OK160 Quick Release Clamp galv 11 12 122050101 OK200 Quick Release Cl...

Page 4: ...4 POLYVAC 30 50 Standard Units with Suction Flexhose Fig 2 ...

Page 5: ...ve the clamps on both top and bottom of the cyclone Rotate the cyclone to the desired position retighten the clamps b Install the 4 Suction Flex hose Item C First the OK160 6 to OK100 4 adapter Item B must be clamped to the cyclone The Flex hose is then con nected with the OK100 4 quick clamp c Install the Suction Wand Item D to the Flex hose Make sure the air intake and handle are located at the ...

Page 6: ...6 POLYVAC 30 50 SUC Unit Fig 3 ...

Page 7: ...Clamp the OK160 6 to OK100 4 adapter Item G to the variable air intake Then connect the Flex hose with the OK100 4 clamp h Install the Suction Wand Item I to the Flex hose The air intake and handle are locate at the end nea rest the hose i Install the Intermediate Piping Item J to L between the Fan outlet and the Blow Through Unit 1 Attach the 90 Degree Item J elbows to the Fan outlet and to the B...

Page 8: ... M on the Suction Wand Item I and on the Variable Air Intake Item F Page 6 Initially set both air intakes half way open No 5 Note By closing the intake the conveying capacity is increased By opening the intake the conveying capacity is decreased b Start up the system Insure that the end of the Suc tion Wand does not become plugged with foreign material or become blocked by the sides or bottom of t...

Page 9: ... to fall to the bottom When the build up of material is sufficient remove the filter and clean completely c Check paddle adjustment in the Rotary Valve Paddles should just contact the wall of the rotary valve If there is a gap between them loosen the screws and slide the paddle outwards until it con tacts the wall Retighten the screws If the paddles are too tight against the wall the rotary valve ...

Page 10: ... must be replaced Fol low instructions in the Rotary Valve manual to remove the cell wheel and install new paddles At this time the bearings should be checked Change wiring for motor to run in proper rotation on both the fan and the rotary valve Clean or replace filter socks Loosen the screws and slide the paddle away from the housing Paddles should just contact the wall Retighten the screws Loose...

Page 11: ... 460 575 Fan 3500 rpm 3500 rpm Rotor 360 mm 415 mm dia on one dia on one stage centrifugal stage centrifugal Weight w o 80 lbs 100 lbs motor and rotary valve Rotary valve type RF 20 RF 20 Rotary valve 0 5 hp 0 5 hp Motor 1725 rpm 1725 rpm Hose Nozzles 4 Poly 4 Poly Specifications Dimensions ...

Page 12: ...s that Kongskilde suction blowers type PolyVac Are produced in conformity with the following EC directives Machinery Directive 2006 42 EC Electro Magnetic Compatibility Directive 2014 30 EC Low Voltage Directive 2014 35 EC Kongskilde Industries A S Sorø 01 07 2016 Mogens Rüdiger CEO Kongskilde ...

Page 13: ...13 ...

Page 14: ...14 ...

Page 15: ...15 ...

Page 16: ...lde Industries A S Tel 45 33 68 35 00 mail kongskilde industries com www kongskilde industries com 123 110 077 You can always find the latest version of the manuals at 26 03 2018 www kongskilde industries com ...

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