Kongskilde POLYVAC 30 Directions For Use Manual Download Page 10

10

Troubleshooting

Problem

Loss of capacity.

Rotary Valve not working.

Plugging of pressure line - (SUC 

Unit).

 Cause

Plugged screen in suction cyclone.

Paddles in rotary valve leaking.

Motors are rotating in wrong 

direction.

Exhaust filter(s) plugging up.

Paddles too tight against housing.

Rotor in valve jammed with foreign 

material.

Rotor bearings seized.

Not enough air being introduced to 

convey material when going into 6" 

line from 4" suction line.

Remedy

Clean out screen by means of 

compressed air and/or steel 

brush.

Loosen the screws and slide the 

paddle outwards until it contacts 

wall. Retighten the screws.

If paddles must be replaced. Fol

-

low instructions in the Rotary 

Valve manual to remove the cell 

wheel and install new paddles. At 

this time the bearings should be 

checked.

Change wiring for motor to run 

in proper rotation on both the fan 

and the rotary valve.

Clean or replace filter socks.

Loosen the screws and slide the 

paddle away from the housing. 

Paddles should just contact the 

wall. Retighten the screws.

Loosen the clamp between the 

fan housing (Item H, Page 2) and 

the cyclone (Item A) and raise the 

fan housing up. Loosen the clamp 

on the bottom of the cyclone and 

remove the cyclone. The rotary 

valve is now exposed. Remove 

any foreign material blocking or 

plugging the valve.

Remove the end caps and replace 

as outlined in the Rotary Valve 

service manual.

Open the Variable Air Intake (Item 

F, Page 6) until material flows 

freely.

Summary of Contents for POLYVAC 30

Page 1: ...POLYVAC Pneumatic conveying system Directions for use ...

Page 2: ...2 POLYVAC 30 50 Standard units with Gaylord height stand and dust collection Fig 1 ...

Page 3: ...lter socks 5 The filter socks are slid over the OK adapters on drum lid and manifold and secured with OK200 clamps Make sure there is approximately 1 inch of material slid through the clamp List of Equipment 15 8 600366003 5 16 Lock nut 14 8 100331014 M8 Flat Washer Plated 13 4 600373028 5 16 x 2 1 2 x 60mm U bolt 12 1 122000800 OK160 Quick Release Clamp galv 11 12 122050101 OK200 Quick Release Cl...

Page 4: ...4 POLYVAC 30 50 Standard Units with Suction Flexhose Fig 2 ...

Page 5: ...ve the clamps on both top and bottom of the cyclone Rotate the cyclone to the desired position retighten the clamps b Install the 4 Suction Flex hose Item C First the OK160 6 to OK100 4 adapter Item B must be clamped to the cyclone The Flex hose is then con nected with the OK100 4 quick clamp c Install the Suction Wand Item D to the Flex hose Make sure the air intake and handle are located at the ...

Page 6: ...6 POLYVAC 30 50 SUC Unit Fig 3 ...

Page 7: ...Clamp the OK160 6 to OK100 4 adapter Item G to the variable air intake Then connect the Flex hose with the OK100 4 clamp h Install the Suction Wand Item I to the Flex hose The air intake and handle are locate at the end nea rest the hose i Install the Intermediate Piping Item J to L between the Fan outlet and the Blow Through Unit 1 Attach the 90 Degree Item J elbows to the Fan outlet and to the B...

Page 8: ... M on the Suction Wand Item I and on the Variable Air Intake Item F Page 6 Initially set both air intakes half way open No 5 Note By closing the intake the conveying capacity is increased By opening the intake the conveying capacity is decreased b Start up the system Insure that the end of the Suc tion Wand does not become plugged with foreign material or become blocked by the sides or bottom of t...

Page 9: ... to fall to the bottom When the build up of material is sufficient remove the filter and clean completely c Check paddle adjustment in the Rotary Valve Paddles should just contact the wall of the rotary valve If there is a gap between them loosen the screws and slide the paddle outwards until it con tacts the wall Retighten the screws If the paddles are too tight against the wall the rotary valve ...

Page 10: ... must be replaced Fol low instructions in the Rotary Valve manual to remove the cell wheel and install new paddles At this time the bearings should be checked Change wiring for motor to run in proper rotation on both the fan and the rotary valve Clean or replace filter socks Loosen the screws and slide the paddle away from the housing Paddles should just contact the wall Retighten the screws Loose...

Page 11: ... 460 575 Fan 3500 rpm 3500 rpm Rotor 360 mm 415 mm dia on one dia on one stage centrifugal stage centrifugal Weight w o 80 lbs 100 lbs motor and rotary valve Rotary valve type RF 20 RF 20 Rotary valve 0 5 hp 0 5 hp Motor 1725 rpm 1725 rpm Hose Nozzles 4 Poly 4 Poly Specifications Dimensions ...

Page 12: ...s that Kongskilde suction blowers type PolyVac Are produced in conformity with the following EC directives Machinery Directive 2006 42 EC Electro Magnetic Compatibility Directive 2014 30 EC Low Voltage Directive 2014 35 EC Kongskilde Industries A S Sorø 01 07 2016 Mogens Rüdiger CEO Kongskilde ...

Page 13: ...13 ...

Page 14: ...14 ...

Page 15: ...15 ...

Page 16: ...lde Industries A S Tel 45 33 68 35 00 mail kongskilde industries com www kongskilde industries com 123 110 077 You can always find the latest version of the manuals at 26 03 2018 www kongskilde industries com ...

Reviews: