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52

Maintenance key

Screws

Back door

Pedal unit

Acceleration
pedal side

Brake pedal
side

Lock screws

Gear

Wiring

•Before replacing the acceleration and brake pedal unit potentiometers, be

sure to turn OFF the main power switch and unplug the power cord from
the receptacle.

•The machine has some internal parts with high voltage.   Only a qualified

industry specialists is allowed to open the back door of the machine.   With
this back door open, be very careful not to touch unnecessary parts.

•When closing the back door, be sure to fix it with the 3 screws securely.

1

Remove the screws of the back
door.

2

Insert the attached maintenance
key, turn it clockwise and remove
the back door.

4

Remove the hexagon nut and
separate the potentiometer.

5

Fit new potentiometer first and then
the gears.

3

Disconnect the wiring from the
pedal unit potentiometer.
Loosen the lock screws and take
out the gears.

•If the lock screws are in a position

where it is difficult to loosen them,
press the pedal so that they are
positioned favorably for looseing.

    How to replace the pedal unit potentiometers

MEMO

•Be sure to make the adjustment on the

next page before tightening up the
gears’ lock screws.

•When replacing the potentiometer with

new one, be sure to first make the
adjustment on the next page.

MEMO

7 Maintenance and annex

Spring washer

Hexagon nut

Flat washer

Potentiometer

Gear

Summary of Contents for RACING JAM

Page 1: ......

Page 2: ...FF the main power switch and contact your nearest dealer The specifications of this product are subject to change without notice for reasons such as improving the performance The contents of this game...

Page 3: ...5 5 Mode descriptions 30 5 6 Measures to be taken when there is a network abnormality 39 6 Setting up the game machine 6 1 Connecting the unit 41 6 2 Fastening the adjusters 42 6 3 Power unit 43 6 4 S...

Page 4: ...en the product is used improperly with the suggestions disregarded The following graphic suggestions describe the types of precautions to be followed Indicates a matter of which care should be taken I...

Page 5: ...he game machine Otherwise an accident or malfunction may result In a place exposed to rain or moisture In a place exposed to direct sunlight In a place exposed to direct heat from air conditioning and...

Page 6: ...wise an electric shock or machine trouble may be caused Clearance of 100 mm 3 94in or more should be created between the game machine and walls When two or more machines are placed side by side be sur...

Page 7: ...place anything on the machine Do not give shock and impact to the machine either The thing may drop or the machine get damaged which may get you injured CAUTION Be sure to turn OFF the main power swit...

Page 8: ...the machine tip over Before moving the machine be sure to turn OFF the main power switch unplug the power cord from the receptacle and remove the power cord and networking cable from the machine Step...

Page 9: ...cations of warning and other safety labels Types of warning and other safety labels ENGLISH 1 3 5 6 2 4 The above is an example The entries are different from destination to destination 1 2 3 4 6 3 5...

Page 10: ...8 MEMO ENGLISH ENGLISH...

Page 11: ...nstruction manual This manual Keys for coin door 2 Keys for maintenance 2 Joint fitting A 2 Joint fitting B 2 Joint fixing parts Screw M8X35L flat washer spring washer 16 AC power cord 1 Networking ca...

Page 12: ...10 10 CHINESE...

Page 13: ...11 11 CHINESE...

Page 14: ...12 12 TM 1 2 3 CHINESE...

Page 15: ...13 CHINESE 13...

Page 16: ...14 CHINESE 14...

Page 17: ...15 CHINESE 1 2 3 4 6 3 5 2 5 1 3 5 6 2 4...

Page 18: ...16 MEMO CHINESE...

Page 19: ...17 35 10 95 50 360 290 35 380 475VA 639 5 77 2 794 CHINESE 1441 56 7 801 31 5 96 700 27 6 1440 56 7 730 28 7 477 18 8 1872 73 7 477 18 8 759 29 9 1510 59 4 3 8...

Page 20: ...18 2 Names of parts and list of main parts 24 25 29 30 Power unit 27 28 31 38 41 38 26 23 40 38 39 42 44 39 11 3 8 2 13 1 15 33 34 19 22 21 14 32 5 4 35 7 36 12 37 10 6 9 43 16 18 17 20...

Page 21: ...ircuit protector Network pin jack AC power cord START button Push button switch Internal power switch Caster Adjuster Speaker Fan PCB Steering wheel control PCB PCB amplifier PCB Game PC board Back do...

Page 22: ...20 2 Names of parts and list of main parts 1 2 3 4 5 1 2 3 4 5 6 1 1 2 Steering wheel unit Shift unit Hand brake unit Pedal unit...

Page 23: ...Potentiometer 1 2 0000002247 0000001723 No 1 2 3 4 5 6 Coil spring Potentiometer Rubber suspension End stopper Gear B Hand brake lever 1 1 1 2 1 1 0000003244 0000001723 0000036915 0000013109 00000131...

Page 24: ...step on the acceleration pedal to enter it 4 In the TRANSMISSION SELECT screen choose from the automatic and manual operations Use the steering wheel to select a type of transmission and step on the a...

Page 25: ...challenged to pass of markers along the course and reach the finish line within the play time When the car runs the complete distance within the specified time its lap time is displayed If it fails to...

Page 26: ...y in the maintenance door and turn it clockwise How to close the maintenance door Take care not to apply any load or impact to the maintenance door when it is open After closing the maintenance door b...

Page 27: ...it clockwise 2 Open the coin door and take out the coin box Coin counter You will find the coin box when the coin door is opened The coin counter is located under the coin box Take care not to apply...

Page 28: ...thing to the first and last pin jack for network connection in the chain The network connection pin jack is dedicated to the RACING JAMTM machine Never use it for any other game machines and audio vis...

Page 29: ...tings BAD appears on the screen and the checking is repeated If OPTION SETTINGS BACKUP DATA ERROR and PRESS TEST SWITCH TO ALL FACTORY SETTINGS appear press the test switch on the service panel The se...

Page 30: ...e range Make the adjustment by referring to 7 4 Replacing and adjusting the potentiometer in pages 52 and 53 If test is OK If any abnormality is detected If any of the above signs is displayed press t...

Page 31: ...mode refer to the page on which that mode is described in details Quit the manual test mode 1 Choose the GAME MODE from the main menu by the shift lever 2 Press the START button Then the screen retur...

Page 32: ...s well as when the hand brake is pulled up and the mark comes to the MAX position Check the steering wheel reaction device by putting up side the shift lever while pressing the START button The steeri...

Page 33: ...e main menu screen press the START button MASK ROM CHECK Checking the mask ROMs The mask ROMs are checked one by one If the ROM is not in trouble OK is displayed If anything unusual is found BAD appea...

Page 34: ...o check them Move the shift lever up side or down side to select an item and press the START button to enter it To return to the main menu screen select SAVE AND EXIT or EXIT and press the START butto...

Page 35: ...AD FACTORY SETTINGS SAVE AND EXIT EXIT 4 MEDIUM 5 MEDIUM HARD 8 HARDEST 7 VERY HARD TIME on 1 HEAT 4 MEDIUM 4 MEDIUM 4 MEDIUM 4 MEDIUM DIFFECULTY LEVEL NUMBER of LAPS 3 3 NUMBER of HEATS 2 2 2 GEAR SH...

Page 36: ...DOWN SELECT OPTION PRESS START BUTTON MODIFY SETTING COIN OPTIONS Always keep it set to INDEPENDENT Sets the number of credits for the coin Returns all the settings to the factory settings Selects a f...

Page 37: ...6 0 0 DNC ID No 7 0 0 DNC ID No 8 0 0 DNC Shows Network ID of the connected machine Number from 1 to 8 The I mark is moving from left to right when the machine is networked DNC Did Not Connect appear...

Page 38: ...N EXIT NETWORK CHECK ID No 1 0 0 I ID No 2 0 0 I ID No 3 0 0 I ID No 4 0 0 I ID No 5 0 0 DNC ID No 6 0 0 DNC ID No 7 0 0 DNC ID No 8 0 0 DNC THIS BOARD ID IS 2 ERROR DOWN STATUS PRESS START BUTTON EXI...

Page 39: ...e screen instead 5 Make sure all the other machines networked are automatically brought in the NETWORK CONFIGURATION mode Then COMPLETE appears on the screen 6 To return to the NETWORK OPTIONS screen...

Page 40: ...ttings but the network settings to factory ones Displaying the coin data Move up the shift lever and the data of the past 51 weeks will be displayed with the average of each week BOOKKEEPING TOTAL COI...

Page 41: ...ssible causes and measures to be taken Possible causes Measures The Network ID settings are improper One of the networking cable used is disconnected from the game machne An unnecessary networking cab...

Page 42: ...networked game machines Any of the networked machines has different settings Configure the settings of all the machines referring to NETWORK CONFIGURATION see page 37 NETWORK ERROR CALL THE CLARK 5 Ne...

Page 43: ...it Do not pull the wiring and connectors of the main unit and seat unit to move them When installing the main unit and seat unit take care not to catch the wiring 6 Setting up the game machine 1 Fix t...

Page 44: ...not to exceed the maximum adjusting height of the adjuster Adjust the 12 adjusters so that they are flush with the floor and make sure that the machine is stable and placed in a horizontal position Th...

Page 45: ...vice panel You will find the service panel when the maintenance door is opened with the attached maintenance key Power unit 6 3 Power unit The power unit is located on the back of main unit Be sure to...

Page 46: ...the machine on the casters When moving the machine take care not to damage the wires of the main unit and seat units When connecting the separated units take care not to catch the wiring and your hand...

Page 47: ...Only a qualified industry specialists is allowed to open the back door of the machine With this back door open be very careful not to touch unnecessary parts When the back door is closed be sure to f...

Page 48: ...e main power switch and unplug the power cord from the receptacle 1 Open the maintenance door Remove the two bolts off the coin selector 2 Slide the coin selector to the right and take it out 3 To rea...

Page 49: ...The fluorescent light is hot just after it is put off Wait until it cools down and then replace it with a new one of the same type straight tube 32W 100V When installing and removing the fluorescent...

Page 50: ...he button 1 Remove the screws and detach the button bracket 4 Take the reverse steps to install the button into position If the socket has been replaced reconnect the cables as shown below 2 Remove th...

Page 51: ...specialists is allowed to open the back door of the machine With this back door open be very careful not to touch unnecessary parts When mounting dismounting the control panel take care not to damage...

Page 52: ...Remove the hexagon nut and separate the potentiometer 6 Loosen the two fixing screws remove the screws off the potentiometer breket and remove the whole bracket If the lock screws are inaccessible tur...

Page 53: ...the steering wheel to the original position install the potentiometer bracket as it was and tighten the bracket with the two fixing screws securely Even when the potentiometer bracket screw and the lo...

Page 54: ...of the back door 2 Insert the attached maintenance key turn it clockwise and remove the back door 4 Remove the hexagon nut and separate the potentiometer 5 Fit new potentiometer first and then the gea...

Page 55: ...meter counterclockwise and then turn it back by about 10 Potentiometer for brake Fully turn the potentiometer clockwise and the turn it back by about 10 Adjusting method 2 1 Without touching the pedal...

Page 56: ...receptacle Since the hand brake unit is heavy use due care when handling it 1 Remove the eight screws and detach the hand brake unit cover 2 Remove the six screws and separate the hand brake unit from...

Page 57: ...e to first make the adjustment on the next page MEMO Gear B Lock screw Spring washer Hexagon nut Flat washer Potentiometer Spring washer Hexagon nut Flat washer Potentiometer Gear B Lock screw Potenti...

Page 58: ...r A provided at the hand brake unit 3 Reconnect the wiring Be careful not to confuse them 4 Replace the hand brake unit and the hand brake unit cover into position 5 Carry out 5 2 PCB start up check s...

Page 59: ...r cord from the receptacle 1 Remove the screws and take out the shift unit 4 Place the shift unit back into position 2 Remove the screws and take out the microswitch and plate 3 When replacing the mic...

Page 60: ...It is therefore recommended to do periodical checking about every 2000 hours 1 Referring to page 49 separate the control panel from the main unit 2 Disconnect the wiring from the motor Check to see i...

Page 61: ...control panel from the main unit 2 Loosen the four motor bracket lock screws and the lock nuts first and then the two adjuster bolts 3 Referring to page 50 remove the potentiometer bracket first and t...

Page 62: ...protector Before resetting the circuit protector be sure to turn OFF the main power switch and unplug the power cord from the receptacle If the circuit protector trips soon again immediately turn OFF...

Page 63: ...contrast Red input gain adjustment Changes red brightness Turning it clockwise will make the red deeper Green input gain adjustment Changes green brightness Turning it clockwise will make the green d...

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