Kolver EDU 2AE/TOP Manual Download Page 6

Manual EDU 2AE/TOP e EDU 2AE/TOP/TA Rev.1.1

Page 6

10) Max time - Maximum time:

You can select  the maximum time of tightening. You can set from 'Min

time + 0,1s' to 20.0 sec.

ATTENTION

:  If  torque  isn’t  reached  by  the  maximum  time,  the  screwdriver  will  stop.  “

Over  maximum

time

” will be displayed on the status bar and the

red led will light up. You will hear two beep sounds, too.

11) Auto rev.

Auto reverse:

This option will automatically start a reverse cycle after a torque reached

signal. You can set time from 0.1 to 20.0 sec.
To disable the function select OFF by pressing

as many times as needed.

ATTENTION: During the reverse cycle, it is necessary to keep the lever or the start signal pressed as long

as it won’t stop. “

Correct screw

” will be displayed on the status bar and

a green led will light up. You will

hear  one  beep  sound,  too.  In  case  the  lever  is  released  before  the  end  of  the  reverse  cycle,  “

unfinished

screw

” will be displayed and a red led will light up. You will hear two beep sounds, too.

- - - - - M E N U - - P R : 1 - - - - -

1 2 ) R e v

s p d :

6 0 0 r p m



1 3 ) R e v

t o r q u e :

M A X

1 4 ) P V

t o r q u e :

O F F

12)  Rev  spd - Reverse  speed:

You  can  select  any  reverse  speed  value  of  the  screwdriver between the

maximum and the minimum specific speed of every single screwdriver (see table with technical data).

13) Rev torque

Unscrewing torque:

You can select the desired torque as a percentage of the torque

range of the selected screwdriver (see point 3). If the torque is set on MAX, the unscrewing torque is about
20% higher than the possible maximum torque, so that it is always possible to unscrew the tightened screw
(we  suggest  leaving  this  function  on  in  normal  use).  If  the  setting  is  from  MIN  to  99%  the  unscrewing
torque with the same percentage will be equal to the settings of the screwing phase.
ATTENTION:

If you’re using open

-end wrenches, the unscrewing torque has to be set to MIN value in

order to bring the wrench back to the correct position.

14) PV torque:

Period of time in which the screwdriver works at maximum torque before switching to

the torque that has been set by the user. You can set time from 0.1 to 10.0 sec. To disable the function select
OFF by pressing

as many times as needed.

This function overlaps other time settings (brake time, ramp time, minimum time, maximum time) from the
motor start on.

ATTENTION: This function  is  useful for applications  where the  prevailing  torque  is higher than  the  final
torque (for example trilobal screws or locknuts).
Please use this function with utmost attention because an incorrect use can damage both the assembly
and the screwdriver.

Torques  reached  during  the  max  torque  time  won’t  activate  the  torque  signal.  “

Error pvt  time

”  will  be

displayed and the red led will light up. You will hear two beep sounds, too.

- - - - - M E N U - - P R : 1 - - - - -

1 5 ) R o t a t i o n :

r i g h t



1 6 ) R e s e t

a u t :

O N

1 7 ) P r e s s

E S C :

O F F

15) Rotation:

You can choose between right tightening (standard screws) or left tightening (left threaded

screws). All the other functions will adapt to the selected direction of rotation.

Summary of Contents for EDU 2AE/TOP

Page 1: ...0 V DC 200 VA FUSE 3 15 A DIMENSIONS 190 x 205 x h120 mm WEIGHT 4 Kg DECLARATION OF CONFORMITY KOLVER S r l declares that the new tool here described control unit model EDU 2AE is in conformity with t...

Page 2: ...6 0 5 6 0 0 5 8 0 200 920 PLUTO 10 2 0 8 0 1 5 10 0 110 600 PLUTO 15 2 0 15 0 2 0 15 0 60 320 PLUTO 20 2 0 18 0 2 0 20 0 40 210 PLUTO 35 2 0 35 0 2 0 35 0 40 140 With angle head PLUTO ANG PLUTO 08 ANG...

Page 3: ...to save the value The selected values will be immediately operational even if you are still in the menu screen Repeat the sequence for all the parameters you wish to change and then push ESC to return...

Page 4: ...f each cycle ATTENTION Every time you enter the menu the number of screws will reset ME NU P R 1 3 M o d e l P L U T O 1 0 4 T o r q u e 1 0 5 J o i n t SO F T 3 Model you can select the screwdriver t...

Page 5: ...urate torque values we suggest selecting a shorter time and then increase it step by step until finding the optimum time Torque reached during the Brake Time won t activate the torque signal and the m...

Page 6: ...ver see point 3 If the torque is set on MAX the unscrewing torque is about 20 higher than the possible maximum torque so that it is always possible to unscrew the tightened screw we suggest leaving th...

Page 7: ...on you make a screwing cycle on your assembly and compare the value you see on the main screen display with the value you see on a torque tester for example a mini K or a K model Let s say you notice...

Page 8: ...is function If you set ON you can choose among six working conditions see T A specific instructions ME NU P R 1 2 7 S t a r t i n g T o r 2 8 A n g m i n 2 9 A n g m a x 27 Starting Tor Starting torqu...

Page 9: ...nit 5 Aut res seq If ON the control unit automatically resets after the end of the sequence If OFF it is necessary to press OK at the end of each sequence OPTION MENU O P T I ON ME N U OK c h a n g e...

Page 10: ...eed or type of joint the unit will need to be recalibrated If the screwing cycle during calibration isn t carried out correctly or if you re not sure of the value it s possible to repeat it A wrong sc...

Page 11: ...and the displayed values are the default ones or the ones set during the previous calibration if done before USE OF T A Torque Angle Choose the T A mode see point 26 Modify function on the program me...

Page 12: ...mode gives priority to the angle to be reached The value is measured starting from a tightening torque percentage Starting from the preset threshold torque see point 27 the system will start counting...

Page 13: ...at is carried out starting from the moment in which the lever is pressed INTERPRETATION OF ACOUSTIC SIGNALS The control unit emits sounds which help you understand if the fastening operation has been...

Page 14: ...Manual EDU 2AE TOP e EDU 2AE TOP TA Rev 1 1 Page 14 I O CONNECTIONS...

Page 15: ...signal It activates every time the torque is reached and it resets when the lever or remote start is released Signal is 24VDC INPUT 6 T A INPUT External input for making the control unit start to cou...

Page 16: ...key function to reser remote errors 5 RESET EXT If enabled see point 4 OK ESC commands in the option menu it resets program or sequence according to the preset function see point 5 Reset in the option...

Page 17: ...D This signal works in parallel with the yellow led on the front panel 4 SEQUENCE END It indicates the end of a sequence if enabled 5 NOK T A It activates if any angle error occurs 6 PR OK It activate...

Page 18: ...gram 2 3 OUTPUT 3 It indicates you re using program 3 4 OUTPUT 4 It indicates you re using program 4 5 OUTPUT 5 It indicates you re using program 5 6 OUTPUT 6 It indicates you re using program 6 7 OUT...

Page 19: ...key function 15 ESC EXT If enabled see point 4 OK ESC in the option menu ESC key function to reset remote errors 16 RESET EXT If enabled see point 4 OK ESC in the option menu it resets program or seq...

Page 20: ...ROUBLE SHOOTING ERROR PROBLEM SOLUTION 0 waiting connection doesn t turn into system ready after it s been switched on Check flat connector inside the unit 1 tightened screw is displayed on the status...

Page 21: ...een released while tightening Such error can be enabled or disabled through PROGRAM MENU see point 18 on the program menu 16 Error loosen torque is displayed on the status bar The torque signal is dis...

Page 22: ...rewing result correct or incorrect OK the torque has been correctly reached all the selected parameters are satisfied and the control unit will give out a beep sound of 0 5 sec NOK the torque has been...

Page 23: ...Manual EDU 2AE TOP e EDU 2AE TOP TA Rev 1 1 Page 23 EXPLODED VIEW...

Page 24: ...26 11 EDU 2AE TOP Front panel 1 819002 12 EDU 2AE TOP membrane EDU 2AE TOP TA membrane 1 819004 819006 13 M12 5 pins connector nut M12 8 pins connector nut 1 201666 R1 201766 LTA 14 M3 washer h0 5 mm...

Page 25: ...repair or replace free of charge such items 3 This guarantee does not cover repair or replacement required as a consequence of products which have been abused misused or modified or which have been re...

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