Kolver EDU 2AE/TOP Manual Download Page 4

Manual EDU 2AE/TOP e EDU 2AE/TOP/TA Rev.1.1

Page 4

- - - - - M A I N - M E N U - - - - - -

S e q u e n c e

s e t t i n g



O p t i o n s

Options:

It indicates the menu section where you can set date and time, the password and the language.

PROGRAM MENU:

The first 25 menu lines are available in both the EDU 2AE/TOP and EDU 2AE/TOP/TA models.
Lines from 26 to 29 are only available in the TOP/TA model.

- - - - - M E N U - - P R : 1 - - - - -

O K

c h a n g e

E S C

q u i t



1 ) P r o g r a m

n u m b e r :

1

2 ) S c r e w s

n u m b e r :

1

1) Program number:

you can select the desired program from 1 to 8.

2) Screws number:

The EDU2AE/TOP can act as screw counter. You can set the number of screws from

1 to 99. To disable the function select OFF by pressing

as many times as needed.

If  the  number  of  correct  screws  is  equal  to  the  number  of  set  screws,

CYCLE  END

”  will  appear  on  the

status bar and the yellow led will light up. If the

Reset aut

function is disabled (see point 16

), “

CYCLE

END

” will automatically disappear at n

ext screwing cycle or any time you enter the menu. Otherwise, press

OK at the end of each cycle.
ATTENTION: Every time you enter the menu, the number of  screws will reset.

- - - - - M E N U - - P R : 1 - - - - -

3 ) M o d e l :

P L U T O 1 0



4 ) T o r q u e :

1 0 %

5 ) J o i n t :

S O F T

3)  Model:

you  can  select  the  screwdriver  to  be  used. Your  choice  will  automatically  change  the  default

settings.

It’s important to select the correct model you’re going to use since most parameters regarding the

motor software are specific to every single model.

ATTENTION: The pre-set torque level in % and in Nm for PLUTO3FR, PLUTO5FR o PLUTO7FR models

doesn’t appear on the display. Moreover, some settings will be unchangeable, so if you try to modify such
settings the following line will be displayed: “

not available for clutch

”.

4)  Torque:

you  can  select  the  desired  torque  as  a  percentage  of  the  torque  range  of  the  selected

screwdriver. For example, for a Pluto10, a 50% setting on hard joint will result in a torque in the area of 4 -
5  Nm.  The  torque  range  is  always  referred  to  the  MAX  speed

.  In  case  you’re  not  working  at  maximum

speed,  the  torque  range  will  progressively  lower  in  order  to  avoid  motor  stalling.  If  the  torque  level  is
reached correctly, it will be shown on the display and you will hear a beep sound, too.
Such torque level is

indicated as “ T: ..% ” on the main screen.

Summary of Contents for EDU 2AE/TOP

Page 1: ...0 V DC 200 VA FUSE 3 15 A DIMENSIONS 190 x 205 x h120 mm WEIGHT 4 Kg DECLARATION OF CONFORMITY KOLVER S r l declares that the new tool here described control unit model EDU 2AE is in conformity with t...

Page 2: ...6 0 5 6 0 0 5 8 0 200 920 PLUTO 10 2 0 8 0 1 5 10 0 110 600 PLUTO 15 2 0 15 0 2 0 15 0 60 320 PLUTO 20 2 0 18 0 2 0 20 0 40 210 PLUTO 35 2 0 35 0 2 0 35 0 40 140 With angle head PLUTO ANG PLUTO 08 ANG...

Page 3: ...to save the value The selected values will be immediately operational even if you are still in the menu screen Repeat the sequence for all the parameters you wish to change and then push ESC to return...

Page 4: ...f each cycle ATTENTION Every time you enter the menu the number of screws will reset ME NU P R 1 3 M o d e l P L U T O 1 0 4 T o r q u e 1 0 5 J o i n t SO F T 3 Model you can select the screwdriver t...

Page 5: ...urate torque values we suggest selecting a shorter time and then increase it step by step until finding the optimum time Torque reached during the Brake Time won t activate the torque signal and the m...

Page 6: ...ver see point 3 If the torque is set on MAX the unscrewing torque is about 20 higher than the possible maximum torque so that it is always possible to unscrew the tightened screw we suggest leaving th...

Page 7: ...on you make a screwing cycle on your assembly and compare the value you see on the main screen display with the value you see on a torque tester for example a mini K or a K model Let s say you notice...

Page 8: ...is function If you set ON you can choose among six working conditions see T A specific instructions ME NU P R 1 2 7 S t a r t i n g T o r 2 8 A n g m i n 2 9 A n g m a x 27 Starting Tor Starting torqu...

Page 9: ...nit 5 Aut res seq If ON the control unit automatically resets after the end of the sequence If OFF it is necessary to press OK at the end of each sequence OPTION MENU O P T I ON ME N U OK c h a n g e...

Page 10: ...eed or type of joint the unit will need to be recalibrated If the screwing cycle during calibration isn t carried out correctly or if you re not sure of the value it s possible to repeat it A wrong sc...

Page 11: ...and the displayed values are the default ones or the ones set during the previous calibration if done before USE OF T A Torque Angle Choose the T A mode see point 26 Modify function on the program me...

Page 12: ...mode gives priority to the angle to be reached The value is measured starting from a tightening torque percentage Starting from the preset threshold torque see point 27 the system will start counting...

Page 13: ...at is carried out starting from the moment in which the lever is pressed INTERPRETATION OF ACOUSTIC SIGNALS The control unit emits sounds which help you understand if the fastening operation has been...

Page 14: ...Manual EDU 2AE TOP e EDU 2AE TOP TA Rev 1 1 Page 14 I O CONNECTIONS...

Page 15: ...signal It activates every time the torque is reached and it resets when the lever or remote start is released Signal is 24VDC INPUT 6 T A INPUT External input for making the control unit start to cou...

Page 16: ...key function to reser remote errors 5 RESET EXT If enabled see point 4 OK ESC commands in the option menu it resets program or sequence according to the preset function see point 5 Reset in the option...

Page 17: ...D This signal works in parallel with the yellow led on the front panel 4 SEQUENCE END It indicates the end of a sequence if enabled 5 NOK T A It activates if any angle error occurs 6 PR OK It activate...

Page 18: ...gram 2 3 OUTPUT 3 It indicates you re using program 3 4 OUTPUT 4 It indicates you re using program 4 5 OUTPUT 5 It indicates you re using program 5 6 OUTPUT 6 It indicates you re using program 6 7 OUT...

Page 19: ...key function 15 ESC EXT If enabled see point 4 OK ESC in the option menu ESC key function to reset remote errors 16 RESET EXT If enabled see point 4 OK ESC in the option menu it resets program or seq...

Page 20: ...ROUBLE SHOOTING ERROR PROBLEM SOLUTION 0 waiting connection doesn t turn into system ready after it s been switched on Check flat connector inside the unit 1 tightened screw is displayed on the status...

Page 21: ...een released while tightening Such error can be enabled or disabled through PROGRAM MENU see point 18 on the program menu 16 Error loosen torque is displayed on the status bar The torque signal is dis...

Page 22: ...rewing result correct or incorrect OK the torque has been correctly reached all the selected parameters are satisfied and the control unit will give out a beep sound of 0 5 sec NOK the torque has been...

Page 23: ...Manual EDU 2AE TOP e EDU 2AE TOP TA Rev 1 1 Page 23 EXPLODED VIEW...

Page 24: ...26 11 EDU 2AE TOP Front panel 1 819002 12 EDU 2AE TOP membrane EDU 2AE TOP TA membrane 1 819004 819006 13 M12 5 pins connector nut M12 8 pins connector nut 1 201666 R1 201766 LTA 14 M3 washer h0 5 mm...

Page 25: ...repair or replace free of charge such items 3 This guarantee does not cover repair or replacement required as a consequence of products which have been abused misused or modified or which have been re...

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