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Manual EDU 2AE/TOP e EDU 2AE/TOP/TA Rev.1.1

Page 5

5) Joint:

You can select the type of joint you are working on. A soft joint is typically a self tapping screw

on plastic or sheet metal, or a metric (machine) screw on a material subject to strain (for example: gasket, o
ring etc.) A hard joint is typically a fastener joining metal with metal.
If you select the option SOFT the screwdriver will run the complete cycle at the selected speed (see point
6.). When selecting the option HARD the screwdriver will maintain the selected speed for a selected time
after the start (see point 4.) and then the speed will be reduced automatically to apply a pre-torque before

reaching the preset torque. The type of joint is indicated as “J” on the main screen.

IMPORTANT: An incorrect selection of the joint type can result in inaccurate torque output.

- - - - - M E N U - - P R : 1 - - - - -

6 ) B r a k e

t i m e :

O F F



7 ) R a m p :

0 . 2 s

8 ) S p e e d :

6 0 0 r p m

6) Brake time:

This option can be selected

U

only

U

in combination with the option JOINT: HARD.

It  indicates  how long  the  selected speed  (higher  speed)  will  be  on  before switching  to  “pre

-

torque  speed”

(lower  speed).  The  “pre

-

torque  speed”  will  be  automatically  chosen  by  the  unit  depending  on  the  preset

torque. You can set the brake time from 0.3 to 10.0 sec.
To disable the function select OFF by pressing

as many times as needed. In this case the screwdriver will

automatically start at pre-torque speed, which cannot be set by the user.

CAUTION: The aim of the BRAKE TIME is only to speed up the approach time in case of long screws.
Reaching  the  torque  at  higher  speed  will  result  in  inaccurate  torque  output.  To  avoid  inaccurate  torque
values we suggest selecting a shorter time, and then increase it step by step until finding the optimum time.
Torque

reached  during  the  Brake  Time  won’t  activate  the  torque  signal  and  the  message  “

Error  brake

time

” will be displayed on the main screen together with 2 beep sounds. The red led will turn on, too.

7) Ramp:

You can select the slow start time (acceleration) from 0.2 to 3.0 sec. This option is only available

for  the  screwing  phase,  while  during  the  unscrewing  phase  the ramp  time  is  always  0.2  sec. We  suggest
using this option with self tapping screws.
ATTENTION: Reaching  the  torque  while  the  ramp  is  still  on  could  give  as  result  a  different  torque  level
from the one that results when the ramp is over. This is due to the motor acceleration.

Reaching  the torque  while  the ramp  is  still on  will activate  the  “screw  OK”  signal  anyway  (this  option is

u

seful if you need to tighten screws that are already tightened, the so called “double hit” ).

On  the  other hand,  if  you wish to  see an  error signal  during  the  preset  torque in  the  ramp  phase,  you  can
change the minimum time by setting value which is equal or superior to the ramp value (see point 9).

8)  Speed:

You can select any speed value of the screwdriver between nominal (maximum speed given in

the catalogue) and the minimum  speed of every single screwdriver (see table with technical data).

- - - - - M E N U - - P R : 1 - - - - -

9 ) M i n

t i m e :

O F F



1 0 ) M a x

t i m e :

2 0 . 0 s

1 1 ) A u t o

r e v . :

0 . 7 s

9) Min time - Minimum Time:

You can set this time from 0.1 sec to 'Max time - 0.1s'. To disable the

function select OFF by pressing

as many times as needed. (Min time = 0).

Torque  reached  below  the  minimum  time  won’t  activate  the  torque  signal  and  will  result  in  an  error
signal. “

Below minimum time

” will be displayed on the status bar and the red led will light up. You will

hear two beep sounds, too.

Summary of Contents for EDU 2AE/TOP

Page 1: ...0 V DC 200 VA FUSE 3 15 A DIMENSIONS 190 x 205 x h120 mm WEIGHT 4 Kg DECLARATION OF CONFORMITY KOLVER S r l declares that the new tool here described control unit model EDU 2AE is in conformity with t...

Page 2: ...6 0 5 6 0 0 5 8 0 200 920 PLUTO 10 2 0 8 0 1 5 10 0 110 600 PLUTO 15 2 0 15 0 2 0 15 0 60 320 PLUTO 20 2 0 18 0 2 0 20 0 40 210 PLUTO 35 2 0 35 0 2 0 35 0 40 140 With angle head PLUTO ANG PLUTO 08 ANG...

Page 3: ...to save the value The selected values will be immediately operational even if you are still in the menu screen Repeat the sequence for all the parameters you wish to change and then push ESC to return...

Page 4: ...f each cycle ATTENTION Every time you enter the menu the number of screws will reset ME NU P R 1 3 M o d e l P L U T O 1 0 4 T o r q u e 1 0 5 J o i n t SO F T 3 Model you can select the screwdriver t...

Page 5: ...urate torque values we suggest selecting a shorter time and then increase it step by step until finding the optimum time Torque reached during the Brake Time won t activate the torque signal and the m...

Page 6: ...ver see point 3 If the torque is set on MAX the unscrewing torque is about 20 higher than the possible maximum torque so that it is always possible to unscrew the tightened screw we suggest leaving th...

Page 7: ...on you make a screwing cycle on your assembly and compare the value you see on the main screen display with the value you see on a torque tester for example a mini K or a K model Let s say you notice...

Page 8: ...is function If you set ON you can choose among six working conditions see T A specific instructions ME NU P R 1 2 7 S t a r t i n g T o r 2 8 A n g m i n 2 9 A n g m a x 27 Starting Tor Starting torqu...

Page 9: ...nit 5 Aut res seq If ON the control unit automatically resets after the end of the sequence If OFF it is necessary to press OK at the end of each sequence OPTION MENU O P T I ON ME N U OK c h a n g e...

Page 10: ...eed or type of joint the unit will need to be recalibrated If the screwing cycle during calibration isn t carried out correctly or if you re not sure of the value it s possible to repeat it A wrong sc...

Page 11: ...and the displayed values are the default ones or the ones set during the previous calibration if done before USE OF T A Torque Angle Choose the T A mode see point 26 Modify function on the program me...

Page 12: ...mode gives priority to the angle to be reached The value is measured starting from a tightening torque percentage Starting from the preset threshold torque see point 27 the system will start counting...

Page 13: ...at is carried out starting from the moment in which the lever is pressed INTERPRETATION OF ACOUSTIC SIGNALS The control unit emits sounds which help you understand if the fastening operation has been...

Page 14: ...Manual EDU 2AE TOP e EDU 2AE TOP TA Rev 1 1 Page 14 I O CONNECTIONS...

Page 15: ...signal It activates every time the torque is reached and it resets when the lever or remote start is released Signal is 24VDC INPUT 6 T A INPUT External input for making the control unit start to cou...

Page 16: ...key function to reser remote errors 5 RESET EXT If enabled see point 4 OK ESC commands in the option menu it resets program or sequence according to the preset function see point 5 Reset in the option...

Page 17: ...D This signal works in parallel with the yellow led on the front panel 4 SEQUENCE END It indicates the end of a sequence if enabled 5 NOK T A It activates if any angle error occurs 6 PR OK It activate...

Page 18: ...gram 2 3 OUTPUT 3 It indicates you re using program 3 4 OUTPUT 4 It indicates you re using program 4 5 OUTPUT 5 It indicates you re using program 5 6 OUTPUT 6 It indicates you re using program 6 7 OUT...

Page 19: ...key function 15 ESC EXT If enabled see point 4 OK ESC in the option menu ESC key function to reset remote errors 16 RESET EXT If enabled see point 4 OK ESC in the option menu it resets program or seq...

Page 20: ...ROUBLE SHOOTING ERROR PROBLEM SOLUTION 0 waiting connection doesn t turn into system ready after it s been switched on Check flat connector inside the unit 1 tightened screw is displayed on the status...

Page 21: ...een released while tightening Such error can be enabled or disabled through PROGRAM MENU see point 18 on the program menu 16 Error loosen torque is displayed on the status bar The torque signal is dis...

Page 22: ...rewing result correct or incorrect OK the torque has been correctly reached all the selected parameters are satisfied and the control unit will give out a beep sound of 0 5 sec NOK the torque has been...

Page 23: ...Manual EDU 2AE TOP e EDU 2AE TOP TA Rev 1 1 Page 23 EXPLODED VIEW...

Page 24: ...26 11 EDU 2AE TOP Front panel 1 819002 12 EDU 2AE TOP membrane EDU 2AE TOP TA membrane 1 819004 819006 13 M12 5 pins connector nut M12 8 pins connector nut 1 201666 R1 201766 LTA 14 M3 washer h0 5 mm...

Page 25: ...repair or replace free of charge such items 3 This guarantee does not cover repair or replacement required as a consequence of products which have been abused misused or modified or which have been re...

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