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Manual EDU 2AE/TOP e EDU 2AE/TOP/TA Rev.1.1

Page 21

8

Over max torque

” is displayed on the status bar

(the torque signal is displayed over the set maximum
torque).

Check parameters once again

9

Below min angle

” is displayed on the status bar

(the torque signal is displayed below the set
minimum angle).

10

Error max angle

” is displayed on the status bar

(The  max  preset  angle  has  been  reached. Only
available in Tor, T/lv and T/in mode).

11

Error angle not

OK”

is displayed on the status bar

(The  preset  angle  hasn’t  been  reached.  Only

available in Ang., A/lv and A/in mode).

12

Error missing piece

is displayed on the status bar

(The

“missing piece”

contact is enabled).

-check contact 2 on the CN2 connector

13

Compensation error

” is

displayed on the status bar.

A  negative  torque  value  is  displayed  due  to  a  high
negative  compensation value.

- increase or decrease the compensation value

14

Transmission error

”   is displayed  on  the  status  bar

(The  data  transmission from  display  board to  motor
board is incorrect).

-press ESC to retransmit data
-if this error persists, restart the control unit

15

“R

eleased lever error

” is displayed on the status bar

(The lever has been released while tightening).

Such error can be enabled or disabled

through “PROGRAM

-

MENU” (see point 18

on the program menu).

16

“Error

loosen

torque”

is displayed on the status

bar (The torque signal is displayed while
loosening

, but only if it’s set on “max”).

-

The screwdriver couldn’t

loosen

- Avoid motor stalling
- Loosening too heavy

17

Output Disabled

”.

Protection of output signals was

activated after exceeding maximum load (400mA).

- Check the set load is not over the allowed
maximum value
- Restart the control unit to reset error

18

Protection 12A

” is

displayed on the status bar (it

happens when current on mosfets of bridge H is >
12 A for at least 1 s)

- Decrease cycle time and check settings
- Avoid motor stalling
- Unscrewing too heavy
- Joint too soft

19

Protection 14p5A

” is displayed on the

status bar (it

happens when current on mosfets of bridge H is >
14.5 A for at least 800 ms)

- Decrease cycle time and check settings
- Avoid motor stalling
- Unscrewing too heavy
- Joint too soft

20

Protection 15A

” is displayed on the status bar (it

happens when current on mosfets of bridge H is > 15
A for at least 500 ms)

- Decrease cycle time and check settings
- Avoid motor stalling
- Unscrewing too heavy

ATTENTION: IF THE OK/ESC OPTION IS DISABLED, ERRORS RESET AT THE
FOLLOWING CYCLE. OTHERWISE PRESS ESC. IF THE PROBLEM PERSISTS,
PLEASE CONTACT YOUR NEAREST KOLVER DEALER.

Summary of Contents for EDU 2AE/TOP

Page 1: ...0 V DC 200 VA FUSE 3 15 A DIMENSIONS 190 x 205 x h120 mm WEIGHT 4 Kg DECLARATION OF CONFORMITY KOLVER S r l declares that the new tool here described control unit model EDU 2AE is in conformity with t...

Page 2: ...6 0 5 6 0 0 5 8 0 200 920 PLUTO 10 2 0 8 0 1 5 10 0 110 600 PLUTO 15 2 0 15 0 2 0 15 0 60 320 PLUTO 20 2 0 18 0 2 0 20 0 40 210 PLUTO 35 2 0 35 0 2 0 35 0 40 140 With angle head PLUTO ANG PLUTO 08 ANG...

Page 3: ...to save the value The selected values will be immediately operational even if you are still in the menu screen Repeat the sequence for all the parameters you wish to change and then push ESC to return...

Page 4: ...f each cycle ATTENTION Every time you enter the menu the number of screws will reset ME NU P R 1 3 M o d e l P L U T O 1 0 4 T o r q u e 1 0 5 J o i n t SO F T 3 Model you can select the screwdriver t...

Page 5: ...urate torque values we suggest selecting a shorter time and then increase it step by step until finding the optimum time Torque reached during the Brake Time won t activate the torque signal and the m...

Page 6: ...ver see point 3 If the torque is set on MAX the unscrewing torque is about 20 higher than the possible maximum torque so that it is always possible to unscrew the tightened screw we suggest leaving th...

Page 7: ...on you make a screwing cycle on your assembly and compare the value you see on the main screen display with the value you see on a torque tester for example a mini K or a K model Let s say you notice...

Page 8: ...is function If you set ON you can choose among six working conditions see T A specific instructions ME NU P R 1 2 7 S t a r t i n g T o r 2 8 A n g m i n 2 9 A n g m a x 27 Starting Tor Starting torqu...

Page 9: ...nit 5 Aut res seq If ON the control unit automatically resets after the end of the sequence If OFF it is necessary to press OK at the end of each sequence OPTION MENU O P T I ON ME N U OK c h a n g e...

Page 10: ...eed or type of joint the unit will need to be recalibrated If the screwing cycle during calibration isn t carried out correctly or if you re not sure of the value it s possible to repeat it A wrong sc...

Page 11: ...and the displayed values are the default ones or the ones set during the previous calibration if done before USE OF T A Torque Angle Choose the T A mode see point 26 Modify function on the program me...

Page 12: ...mode gives priority to the angle to be reached The value is measured starting from a tightening torque percentage Starting from the preset threshold torque see point 27 the system will start counting...

Page 13: ...at is carried out starting from the moment in which the lever is pressed INTERPRETATION OF ACOUSTIC SIGNALS The control unit emits sounds which help you understand if the fastening operation has been...

Page 14: ...Manual EDU 2AE TOP e EDU 2AE TOP TA Rev 1 1 Page 14 I O CONNECTIONS...

Page 15: ...signal It activates every time the torque is reached and it resets when the lever or remote start is released Signal is 24VDC INPUT 6 T A INPUT External input for making the control unit start to cou...

Page 16: ...key function to reser remote errors 5 RESET EXT If enabled see point 4 OK ESC commands in the option menu it resets program or sequence according to the preset function see point 5 Reset in the option...

Page 17: ...D This signal works in parallel with the yellow led on the front panel 4 SEQUENCE END It indicates the end of a sequence if enabled 5 NOK T A It activates if any angle error occurs 6 PR OK It activate...

Page 18: ...gram 2 3 OUTPUT 3 It indicates you re using program 3 4 OUTPUT 4 It indicates you re using program 4 5 OUTPUT 5 It indicates you re using program 5 6 OUTPUT 6 It indicates you re using program 6 7 OUT...

Page 19: ...key function 15 ESC EXT If enabled see point 4 OK ESC in the option menu ESC key function to reset remote errors 16 RESET EXT If enabled see point 4 OK ESC in the option menu it resets program or seq...

Page 20: ...ROUBLE SHOOTING ERROR PROBLEM SOLUTION 0 waiting connection doesn t turn into system ready after it s been switched on Check flat connector inside the unit 1 tightened screw is displayed on the status...

Page 21: ...een released while tightening Such error can be enabled or disabled through PROGRAM MENU see point 18 on the program menu 16 Error loosen torque is displayed on the status bar The torque signal is dis...

Page 22: ...rewing result correct or incorrect OK the torque has been correctly reached all the selected parameters are satisfied and the control unit will give out a beep sound of 0 5 sec NOK the torque has been...

Page 23: ...Manual EDU 2AE TOP e EDU 2AE TOP TA Rev 1 1 Page 23 EXPLODED VIEW...

Page 24: ...26 11 EDU 2AE TOP Front panel 1 819002 12 EDU 2AE TOP membrane EDU 2AE TOP TA membrane 1 819004 819006 13 M12 5 pins connector nut M12 8 pins connector nut 1 201666 R1 201766 LTA 14 M3 washer h0 5 mm...

Page 25: ...repair or replace free of charge such items 3 This guarantee does not cover repair or replacement required as a consequence of products which have been abused misused or modified or which have been re...

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