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WARNING: To reduce  the risk of injury, before using or servicing tool, read and understand the
following information as well as the safety instructions (Item number: 0MS000). The features and
descriptions of our products are subject to change without prior notice.

1. General view

The  Screw  Counter is  a  process  control  system  that  monitors  the  fastening  assembly  process by
calculating  the  fastening  time  and  by  checking  how  many  screws  are  left  to be  tightened. The
system works by comparing the motor time on and off window, to a preset MIN/MAX value.

Fig. 1.0 Back panel

Fig 1.1 Front side

Summary of Contents for ACE Screw Counter

Page 1: ... conformity with the following standards and other normative documents 2006 42 CE LVD 2014 35 UE EMCD 2014 30 UE EN 60745 1 EN 60204 1 EN 61000 6 1 EN 61000 6 3 It is also in conformity with RoHS II normative 2011 65 UE Name Giovanni Colasante Position General Manager Person authorized to compile the technical file in Kolver Thiene Jan 1st 2019 Giovanni Colasante ...

Page 2: ...TURER KOLVER S r l VIA MARCO CORNER 19 21 36016 THIENE VI ITALIA TEL 39 0445 371068 www kolver it IDENTIFICATION DATA OF THE PRODUCT MODEL ACE Screw Counter CODE 020021 for EDU1FR SG 020022 for EDU BL SG EDU2AE THECNICAL DATA OF THE PRODUCT TENSION 12V DC ...

Page 3: ...riptions of our products are subject to change without prior notice 1 General view The Screw Counter is a process control system that monitors the fastening assembly process by calculating the fastening time and by checking how many screws are left to be tightened The system works by comparing the motor time on and off window to a preset MIN MAX value Fig 1 0 Back panel Fig 1 1 Front side ...

Page 4: ... screws done wrong screws cycles done sequences done Connectors on the back panel with output signal of OK NOK and END CYCLE Remote control of the system optional RS232 port 3 Main Display The ACE Screw Counter offers 2 different modes of operation Single program Cycle Sequence SINGLE PROGRAM to perform a cycle for each program The display will show all the parameters needed to run the program SEQ...

Page 5: ...creen If the screw has been done correctly the unit will display the fastening time and the correct result of the screw Screw OK fig 3 2 Fig 3 2 Screw OK If the screw has been done wrongly the unit will display the fastening time and the type of error fig 3 3 ...

Page 6: ... 4 End program screen In case of Sequence and last cycle if the RESET is set on manual fig 3 5 push OK to re start the sequence instead the unit will re start the sequence automatically Fig 3 5 End of sequence screen Screw done display This display shows the OK screws done Its bigger digits ensure a more effective reading LED OK END NOK To check more quickly the result of your fastening operation ...

Page 7: ... the program through UP DOWN keys and push OK to save it or ESC to exit without saving consente di inserire il tempo minimo di avvitatura Se l avvitatore arriverà in coppia in un 4 Tmax to set the maximum fastening time Reaching the torque over the max time will result in error In this case the screwdriver will stop and the operator will be advised on the display and with 3 beep sounds The max tim...

Page 8: ...ter All the data are visualized then push OK to go on RESET ALL select YES through UP DOWN to reset all the data or NO PRINT ALL select YES through UP DOWN to print all the data or NO 5 Connectors Warning a wrong connection may cause irreversible damage to this device ensure that tensions and connections are made by skilled technicians Read the operating instructions before connecting external sys...

Page 9: ...T OK screws and CYLE SEQUENCE END It features 2 relays to be used with up to 250VAC contacts ideal to send for the signals to external devices located in the medium long distances or to light signals Pins are 1 GND Output 2 OK Screw 3 NOK Screw 4 CYLE SEQUENCE END Fig 5 1 Signal connectors ...

Page 10: ...those on the screw counter itself UP DOWN not included useful only in the setting The keyboard has also a part present when active it disables the screwdriver and it also available on your assembly line for a better control of the production cycle Controls are 0 VDC OK ESC RESET Part present Fig 5 2 Signal connectors on the keyboard ...

Page 11: ...sible to stop by remote the fastening cycle through a contact available on the back panel Closing this contact the cycle is blocked and also the screwdriver Useful as a part present on your assembly line Fig 5 3 Connection keyboard part present Technical features Transformer 12VDC 200mA Nominal current 230mA Max current 500mA Keyboard Relay Nominal voltage Pick up Voltage VDC Drop out Voltage VDC ...

Page 12: ... charge such items 3 This guarantee does not cover repair or replacement required as a consequence of products which have been abused misused or modified or which have been repaired using not original KOLVER spare parts or by not authorized service personnel 4 KOLVER accepts no claim for labour or other expenditure made upon defective products 5 Any direct incidental or consequential damages whats...

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