Kolpin 26-3100 Manual Download Page 1

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REV 00

Polaris Sportsman Quick

Mount

2500lb. / 3500lb. Winch Kit

Product Instructions

Part No: 26

3100 / 26

3110

Application:

Polaris Sportsman, verify accessory fitment at Kolpin.com.

Before You Begin:

Read these instructions and check to be sure all parts and tools are accounted for. Please retain

these installation instructions for future reference and parts ordering information.

Note: If any hardware is missing, do not return to the store. Call us to help, Toll Free 1-877-956-5746.

Summary of Contents for 26-3100

Page 1: ...rify accessory fitment at Kolpin com Before You Begin Read these instructions and check to be sure all parts and tools are accounted for Please retain these installation instructions for future refere...

Page 2: ...nc Plated M6 x 1 0 10mm LG 7517337 17 2 Carriage Screw Zinc Plated M8 x 1 25 20mm LG 7518479 18 2 Hex Flange Locknut Zinc Plated M8 x 1 25 7547317 19 2 Routing Clip Cable Tie Nylon 7081496 20 1 SPMN W...

Page 3: ...pwards slowly to disengage the tabs on cover from the slots as shown See illustration 1 4 6 Disconnect black negative and red positive cables from battery 7 Disconnect the black negative and red posit...

Page 4: ...nt gearcase as required per your vehicles service manual as this process will be difficult to do after the winch is installed SPORTSMAN 450 570 WINCH INSTALLATION NOTE See the Electrical Connections R...

Page 5: ...ws item 3 Check that all wires are free to move and not pinched between the vehicle chassis and the winch assembly Access is easier by inserting the black and red power cables first into window above...

Page 6: ...2014 Older Vehicles Route the supplied SPMN winch vehicle harness item 20 from the head light pod down to winch using same path behind radiator as the black and red winch power cables Connect the whit...

Page 7: ...0 570 FINAL INSPECTION 24 Confirm that all wiring is correct 25 Confirm that there are no exposed wires or terminals 26 All loose wires need to be wrapped tight and secured away from moving parts and...

Page 8: ...use during reinstallation as shown See illustration 1 26 7 Remove the winch cover from the front lower bumper cover by removing two push pin rivets The winch cover and push pin rivets will not be nee...

Page 9: ...11 9 The 26 3100 26 3110 winch assembly contains the same parts to work on Sportsman 450 570 and Sportsman XP 550 850 1000 The winch pre assembly will need the contactor to be relocated to fit on Spo...

Page 10: ...ires are free to move and not pinched between the vehicle chassis and the winch assembly Access is easier by inserting the black and red power cables first into window above front gearcase as then pos...

Page 11: ...ons using cable ties See illustrations 1 35 1 36 and 1 37 Note do not connect the winch cables to the battery at this time 16 For 2015 Newer Vehicles On vehicle locate white contactor connector on fra...

Page 12: ...specification listed being careful not to overtighten See illustration 1 40 19 For 2015 Newer Vehicles Remove cap from vehicle switch connector Then connect handlebar switch connector to the vehicle...

Page 13: ...rkmanship or both For the period of three 3 years from the purchase date Kolpin will replace for the original purchaser free of charge any electrical part or electrical parts found upon examination by...

Page 14: ...ressed If voltage is present replace winch assembly Nested and bounded cable within winch assembly Move free spool knob to the free spool position Manually pull cable out of winch until end is met and...

Page 15: ...airlead and Handlebar Switch Winch with SPMN Winch Vehicle Harness Roller Fairlead and Handlebar Switch 1 9 5 8 10 11 12 20 1 9 5 8 11 12 10 To vehicle main wire harness To vehicle main wire harness C...