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Subject to change without notice. 

11

 

KWV-20G*ATA**

REV — 02/26/20

TROUBLESHOOTING GUIDE

WARNING:

  BE AWARE OF HIGH POWER SITUATIONS WHILE TROUBLESHOOTING. THERE ARE 

ALSO MOVING BELTS, BLOWERS, AND MOTORS WHILE POWER IS CONNECTED 

TO THE UNIT. WHEN REACHING INTO ANY OF THE UNIT SECTIONS TO MAKE 

ADJUSTMENTS TO THE UNIT. PLEASE DISCONNECT POWER FROM THE UNIT.

PROBLEM

CAUSE

DESCRIPTION

Power Lamp 
(PL) OFF

1. 

No voltage to unit.

1. 

Check voltage at power supply and check for broken 

power wires.

Power Lamp 
(PL) ON

1. 

No cooling or no blower.

1. 

Check and/or replace defective selector switch. 

2. 

Check phase indicator light for correct phasing.

3. 

Check for defective phase monitor.

Unit Locked in Cooling Mode

1. 

Thermostat incorrectly set.

2. 

Defective thermostat.

3. 

Defective compressor contactor CCR.

1. 

Check thermostat setting and selector switch mode.

2. 

Replace thermostat.

3. 

Replace compressor contactor CCR.

No Cooling 

1. 

Dirty air filter.

2. 

Check thermostat setting and mode selector 

switch.

3. 

Defective power wiring to compressor.

4. 

Defective compressor contactor CCR.

5. 

Defective compressor motor

6. 

Compressor won’t start.

7. 

Compression pressures almost equalized.

8. 

Condenser motor tripped on overload may 

have also caused high pressure trip.

1. 

Clean or replace air filters in front of evaporator coil.

2. 

Reset thermostat setting or mode selector switch.

3. 

Check continuity of power wiring.

4. 

Replace compressor contactor CCR.

5. 

Check motor windings for shorts or opens and/or 

replace compressor if necessary.

6. 

Internal overload opened up. Wait one hour to see if 

it resets and starts.

7. 

Defective compressor valves. Replace compressor.

8. 

Reset the overload and also check and reset the 

high pressure switch if required.

High Pressure Trips

1. 

Condenser air inlet and/or outlets are restricted.

2. 

High-pressure switch open but doesn’t reset.

3. 

Defective condenser blower motor.

4. 

Defective condenser blower motor contactor 

CCR.

5. 

System is over-charged or has non-

condensibles.

6. 

Condenser blower v-belts loose, slipping, or 

broken.

1. 

Re-locate unit to a place with unobstructed airflow.

2. 

Replace high-pressure switch.

3. 

Replace condenser blower motor.

4. 

Replace defective condenser blower motor contactor 

CCR.

5. 

Remove some refrigerant. If the high side pressure 

doesn’t start to drop, recover the refrigerant and re-

charge with fresh R-410a to correct system charge.

6. 

Re-tighten or replace v-belts.

Low Pressure Trips

1. 

Supply and return air grills in space are 

restricted. 

2. 

Dirty return air filter.

3. 

Low-pressure switch open and does not reset.

4. 

Defective evaporator blower motor

5. 

Defective evaporator blower motor contactor 

CEM.

6. 

System might be under charged check sight 

glass and perform leak checks.

7. 

Expansion valve is sticking or binding.

8. 

Filter drier is dirty or plugged.

9. 

Evaporator blower v-belts loose, slipping, or 

broken.

1. 

Re-locate objects in front of air grills or re-locate 

supply and return air grills in space. 

2. 

Clean or replace air filter.

3. 

Replace low-pressure switch.

4. 

Replace evaporator blower motor.

5. 

Replace defective evaporator blower motor 

contactor CEM.

6. 

Recover refrigerant, repair leaks, re-leak check, 

evacuate and re-charge to system operating charge

7. 

Replace expansion valve.

8. 

Replace filter drier.

9. 

Re-tighten or replace v-belts.

Summary of Contents for KWV-20

Page 1: ...26 20 Portable Air Conditioners Model KWV 20 SETUP OPERATION AND MAINTENANCE MANUAL 20 TON PORTABLE VERTICAL AIR CONDITIONING UNIT 260 North Elm St Westfield MA 01085 Phone 413 564 5520 Fax 413 564 58...

Page 2: ...CYCLE 60 COMP LRA 351 EA QTY 2 RLA 53 6 EA EVAP MOTOR HP 15 0 FLA 35 COND MOTOR HP 3 0 EA QTY 2 RLA 8 6 EA ELEC HEATER KW 60 MCA 240 8 MOP 250 FACTORY CHARGE R 410A 46 lb 0oz CKT1 46 lb 0oz CKT2 TEST...

Page 3: ...unding wires screws straps clips nuts or washers used to complete a path to ground are removed for servicing they must be reconnected at their original location TABLE of CONTENTS IDENTIFICATION OF YOU...

Page 4: ...hp Voltage Phasing Frequency 208 3 60 FLA Amps 13 6A Design Condenser Air Flow 12 400 CFM EVAPORATOR BLOWER MOTOR Horsepower 5 hp Voltage Phasing Frequency 208 2 60 FLA Amps 13 6A Evaporator Design Ai...

Page 5: ...nd is required 5 Refer to the unit data plate for main power re quirements Electrical wiring and grounding must be installed in accordance with the latest revision of the AS NZS 3000 standard Route th...

Page 6: ...all be used to control the conditioning of the air Select Manual Cool when 1 to 2 stages of Manual Cooling is are desired Select Manual Heat when 1 to 2 stages of Manual Heating is are desired If Manu...

Page 7: ...these reasons Access Fittings Each refrigerant circuit is provided with Schrader type access fittings These can be used to adjust the refrigerant charge if necessary Air Flow The units are provided w...

Page 8: ...hort Cycling Single Phase units have a time delay relay that delays the start of the compressor for 5 minutes when there is a call for cooling Each single phase unit must have a time delay relay for c...

Page 9: ...into the evaporator As the liquid enters into the expansion valve the valve will start to change the state by changing the pressure of the liquid refrigerant as it passes through and starts to enter...

Page 10: ...erably or even premature motor failure as well Belt Span is the distance in inches between the drive shaft center point and the fan shaft center point Refer to Figure 7 Belt Tensioning below Figure 7...

Page 11: ...ait one hour to see if it resets and starts 7 Defective compressor valves Replace compressor 8 Reset the overload and also check and reset the high pressure switch if required High Pressure Trips 1 Co...

Page 12: ......

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