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Subject to change without notice. 

10

 

KWV-20G*ATA**

REV — 02/26/20

however; the motors may also be sealed from 

servicing so if they are, then the bearings are 

permanently lubricated. Check for oil plugs at the 

top of the motor on each end of the motor over 

the bearing area. If there are oil plugs, the motor 

requires oiling. Each motor requires ten (10) 

droplets of SAE 5W 30 oil after every 2-3 years of 

normal operation. 

CAUTION:  Over lubricating will cause the 

bearing to overheat and could 

cause the bearing seal to blow 

out .

Belt Tensioning

Excessive belt tension is the number one cause 

for blower and motor bearing failure. Proper 

belt tension and pulley alignment are essential 

for  trouble  free  operation.  Insufficient  deflection 

indicates that the belt tension is entirely too 

tight, and if not loosened somewhat, noise 

due to excessive vibration, premature bearing 

failure, shortened belt life, and a reduction in fan 

performance may result. 

Deflection

 is the amount 

the belt gives when force is applied, usually by 

finger, to the belt at the approximate center point 

to the belt span. Tight belts may also overload the 

motor and cause the efficiency drop considerably 

or even premature motor failure as well. 

Belt 

Span

 is the distance in inches between the drive 

shaft center point and the fan shaft center point. 

Refer to Figure 7 – Belt Tensioning below.

Figure 7 – Belt Tensioning

Excessive deflection is an indication that the belt 

is not tight enough. If not corrected, slippage may 

occur causing loss of blower speed and belt failure. 

The belts will glaze then crack or even break due 

to increased temperatures caused by slippage. 

Belts may slip during start-up, but slipping should 

stop as soon as the fan reaches full speed. For 

proper tensioning, an excellent method to use is 

listed in the equation below. Belt span is in inches.

Deflection = Belt Span 

 64

Check the sheave alignment to make sure that 

the sheave faces are in the same plane. Check 

this by placing a straight edge across the face 

of the sheaves. Any gap between the edge and 

sheave faces indicates misalignment. 

CAUTION:  This method is only valid when 

the width of the surfaces between 

the belt edges is the same for 

both sheaves . When they are not 

equal or when using adjustable 

pitch pulleys, adjust so that the 

belts have approximately equal 

tension . Both shafts should be 

at right angles to the belt . Check 

the setscrew and/or bushing bolt 

tightness . 

Belts tend to stretch somewhat after installation. 

Recheck belt tension after several hours of 

operation.

Summary of Contents for KWV-20

Page 1: ...26 20 Portable Air Conditioners Model KWV 20 SETUP OPERATION AND MAINTENANCE MANUAL 20 TON PORTABLE VERTICAL AIR CONDITIONING UNIT 260 North Elm St Westfield MA 01085 Phone 413 564 5520 Fax 413 564 58...

Page 2: ...CYCLE 60 COMP LRA 351 EA QTY 2 RLA 53 6 EA EVAP MOTOR HP 15 0 FLA 35 COND MOTOR HP 3 0 EA QTY 2 RLA 8 6 EA ELEC HEATER KW 60 MCA 240 8 MOP 250 FACTORY CHARGE R 410A 46 lb 0oz CKT1 46 lb 0oz CKT2 TEST...

Page 3: ...unding wires screws straps clips nuts or washers used to complete a path to ground are removed for servicing they must be reconnected at their original location TABLE of CONTENTS IDENTIFICATION OF YOU...

Page 4: ...hp Voltage Phasing Frequency 208 3 60 FLA Amps 13 6A Design Condenser Air Flow 12 400 CFM EVAPORATOR BLOWER MOTOR Horsepower 5 hp Voltage Phasing Frequency 208 2 60 FLA Amps 13 6A Evaporator Design Ai...

Page 5: ...nd is required 5 Refer to the unit data plate for main power re quirements Electrical wiring and grounding must be installed in accordance with the latest revision of the AS NZS 3000 standard Route th...

Page 6: ...all be used to control the conditioning of the air Select Manual Cool when 1 to 2 stages of Manual Cooling is are desired Select Manual Heat when 1 to 2 stages of Manual Heating is are desired If Manu...

Page 7: ...these reasons Access Fittings Each refrigerant circuit is provided with Schrader type access fittings These can be used to adjust the refrigerant charge if necessary Air Flow The units are provided w...

Page 8: ...hort Cycling Single Phase units have a time delay relay that delays the start of the compressor for 5 minutes when there is a call for cooling Each single phase unit must have a time delay relay for c...

Page 9: ...into the evaporator As the liquid enters into the expansion valve the valve will start to change the state by changing the pressure of the liquid refrigerant as it passes through and starts to enter...

Page 10: ...erably or even premature motor failure as well Belt Span is the distance in inches between the drive shaft center point and the fan shaft center point Refer to Figure 7 Belt Tensioning below Figure 7...

Page 11: ...ait one hour to see if it resets and starts 7 Defective compressor valves Replace compressor 8 Reset the overload and also check and reset the high pressure switch if required High Pressure Trips 1 Co...

Page 12: ......

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