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Subject to change without notice. 

9

 

KWV-20G*ATA**

REV — 02/26/20

in pressure causes a drop in temperature of 

the refrigerant. When the warmer ambient air 

is drawn over the cooler evaporator coil, the 

warmer or latent heat is exchanged. As the heat 

is being exchanged, the exchange of heat energy 

causes the liquid refrigerant to boil into a vapor 

and greatly reducing the temperature of the air on 

the outlet side of the coil. The liquid refrigerant 

is converted into the lower temperature, lower 

pressure refrigerant causing it to changing into a 

vapor state. 

Filter Drier

The filter drier, filters loose particles, moisture and 

possible brazing residue from the system. If the 

unit starts tripping on low pressure cutout and the 

refrigerant line is frosted up to the outlet of the 

filter  drier,  check  the  refrigerant  pressure  drop 

across the filter drier and replace the filter drier if 

necessary. 

Sight Glass

A liquid sight glass is located before the liquid 

line solenoid valve. During the cooling mode of 

operation,  pure  liquid  should  flow  through  the 

liquid sight glass. The liquid refrigerant will appear 

clear enough to see the back of the inside of the 

sight glass. Flashing (bubbles) will appear in 

the  sight  glass  during  the  first  minute  or  two  of 

operation until the expansion valve fully adjusts. 

If flashing is constant during the cooling mode, it 

may be an indication the unit is short of refrigerant. 

There may also be some flashing during hot gas 

bypass operation. See the Troubleshooting Chart 

for further details.

Thermostatic Expansion Valve

The expansion valve regulates the amount of 

liquid refrigerant entering into the evaporator. As 

the liquid enters into the expansion valve, the 

valve will start to change the state by changing 

the pressure of the liquid refrigerant as it passes 

through and starts to enter the evaporator coil. 

When the environments load conditions start 

to change, the bulb recognizes a change in 

temperature at the outlet piping of the evaporator 

to the suction side of the compressor and 

automatically adjusts the valve to maintain the 

correct flow into the evaporator coil. 

ROUTINE MAINTENANCE

To keep the Portable Air Conditioner unit 

operating safely and efficiently, it is recommended 

that  a  qualified  service  technician  check  the 

entire system at least once a year. Check the 

system more frequently depending on use and 

surrounding conditions.

Filters

It  is  very  important  to  keep  the  air  filters  clean. 

Be sure to inspect them at least once each month 

when the system is in constant operation. The 

PAC4  unit  typically  has  a  cleanable  air  filter. 

Remove the filter and use a brush to brush caked 

on dust from the filter. Next, use a stream of warm 

water to rinse remaining dust from the filter then 

reinstall.
If the unit is equipped with disposable type air 

filters, replace them with the same type and size.

NOTE:

  Do not attempt to clean disposable air 

filters.

Condenser Coil

Inspect the condenser coil. If the condenser coil 

is dirty, clean with a stream of cold water, and 

pressurized air not exceeding 50 psig, or vacuum 

cleaner. Do not use hot water or steam, which can 

cause excessive high pressure in the refrigerant 

system. Clean the condenser coil in the opposite 

direction of the airflow.

Blower and Motor Drive Components

The Evaporator and Condenser Blower Bearings 

are pre-greased and sealed and require no 

maintenance. The evaporator and condenser 

fan motors may require oil on both bearing ends 

Summary of Contents for KWV-20

Page 1: ...26 20 Portable Air Conditioners Model KWV 20 SETUP OPERATION AND MAINTENANCE MANUAL 20 TON PORTABLE VERTICAL AIR CONDITIONING UNIT 260 North Elm St Westfield MA 01085 Phone 413 564 5520 Fax 413 564 58...

Page 2: ...CYCLE 60 COMP LRA 351 EA QTY 2 RLA 53 6 EA EVAP MOTOR HP 15 0 FLA 35 COND MOTOR HP 3 0 EA QTY 2 RLA 8 6 EA ELEC HEATER KW 60 MCA 240 8 MOP 250 FACTORY CHARGE R 410A 46 lb 0oz CKT1 46 lb 0oz CKT2 TEST...

Page 3: ...unding wires screws straps clips nuts or washers used to complete a path to ground are removed for servicing they must be reconnected at their original location TABLE of CONTENTS IDENTIFICATION OF YOU...

Page 4: ...hp Voltage Phasing Frequency 208 3 60 FLA Amps 13 6A Design Condenser Air Flow 12 400 CFM EVAPORATOR BLOWER MOTOR Horsepower 5 hp Voltage Phasing Frequency 208 2 60 FLA Amps 13 6A Evaporator Design Ai...

Page 5: ...nd is required 5 Refer to the unit data plate for main power re quirements Electrical wiring and grounding must be installed in accordance with the latest revision of the AS NZS 3000 standard Route th...

Page 6: ...all be used to control the conditioning of the air Select Manual Cool when 1 to 2 stages of Manual Cooling is are desired Select Manual Heat when 1 to 2 stages of Manual Heating is are desired If Manu...

Page 7: ...these reasons Access Fittings Each refrigerant circuit is provided with Schrader type access fittings These can be used to adjust the refrigerant charge if necessary Air Flow The units are provided w...

Page 8: ...hort Cycling Single Phase units have a time delay relay that delays the start of the compressor for 5 minutes when there is a call for cooling Each single phase unit must have a time delay relay for c...

Page 9: ...into the evaporator As the liquid enters into the expansion valve the valve will start to change the state by changing the pressure of the liquid refrigerant as it passes through and starts to enter...

Page 10: ...erably or even premature motor failure as well Belt Span is the distance in inches between the drive shaft center point and the fan shaft center point Refer to Figure 7 Belt Tensioning below Figure 7...

Page 11: ...ait one hour to see if it resets and starts 7 Defective compressor valves Replace compressor 8 Reset the overload and also check and reset the high pressure switch if required High Pressure Trips 1 Co...

Page 12: ......

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