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UPS413-01-00 Kohler PW 6000 (60-500kVA) User Manual 25 June 2012

3-7

3: Installation

Figure 3.4 Dual feed input fuse and cable ratings

Cable

Rectifier

Inverter

Static

Switch

Cable

Mains

Supply

(3x380/400/415)

Maint.
Bypass

1L3

1L1

1L2

2L3

2L1

2L2

3L3

3L1

3L2

UPS

CABINET

MAINS

DISTRIBUTION

BOARD

UPS

MAINS

SUPPLY

BATTERY

LOAD

DISTRIBUTION

BOARD

Mains

Supply

(3x380/400/415)

UPS

BYPASS

SUPPLY

(IA3)

(IA4)

Byp

ass

Power (kVA)

Fuse B

(Agl/CB)

Cable B

Fuse C

(Agl/CB)

Cable C

Cable D

3x100

5x35

3x100

5x35

3x125

5x50

3x125

5x50

100

3x160

5x50

3x160

5x50

120

3x200

5x70

3x200

5x70

160

3x250

5x120 or 5x(2x50)

3x250

5x120 or 5x(2x50)

5x120

200

3x315

5x185 or 5x(2x70)

3x315

5x185 or 5x(2x70)

5x185

250

3x400

5x240 or 5x(2x95)

3x400

5x240 or 5x(2x95)

300

3x500

5x(2x120)

3x500

5x(2x120)

400

3x630

5x(3x95) or 5x(2x185)

3x630

5x (3x95) or 5x(2x185)

5x(3x95) or 5x(2x185)

500

3x800

5x (3x150)

3x800

5x50

5x(3x150)

Note: Cable E and Fuse E are bespoke to the installation

Summary of Contents for PW 6000

Page 1: ...User Manual Pioneering solutions for total power protection Kohler PW 6000 ...

Page 2: ......

Page 3: ...er Manual 25 June 2012 Document Control ISSUE DATE REVISION SUMMARY 1 0 02 05 12 Initial issue of 60 500kVA Manual 1 1 08 05 12 Minor typographic errors corrected 1 2 25 06 12 Minor typographic errors corrected and new Lexan inserted in Ch 4 ...

Page 4: ...d easy to understand manual and will therefore assume no responsibility nor liability for direct indirect or accidental personal or material damage due to any misinterpretation of or accidental mistakes in this manual 2010 Kohler Uninterruptible Power This manual may not be copied nor reproduced without written permission of Kohler Uninterruptible Power ...

Page 5: ...Introduction 3 1 3 2 Taking receipt of the UPS 3 1 3 2 1 Site transportation 3 1 3 3 Unpacking 3 2 3 4 Storage 3 2 3 5 Planning the installation site considerations 3 3 3 5 1 Clearances 3 3 3 6 Planning the installation cabling considerations 3 4 3 6 1 General requirements 3 4 3 6 2 Cable and fuse sizing 3 5 3 6 3 Power cable terminations 3 8 3 6 4 Power cabling in a parallel system 3 10 3 7 UPS C...

Page 6: ...ilities 5 1 5 3 Routine maintenance 5 1 5 4 Battery testing 5 2 6 Troubleshooting 6 1 Alarms 6 1 6 2 Menu Commands Event Log Measurements 6 1 6 2 1 Event log screen 6 1 6 2 2 Fault identification and rectification messages and alarms 6 2 6 3 Contacting service 6 3 7 Options 7 1 Introduction 7 1 7 2 Serial RS232 Computer interface USB JD1 Smart Port 7 2 7 3 RS485 Interface for multidrop JR1 JR2 for...

Page 7: ...ed that ALL the safety instructions and hazard warnings contained in this manual are read and fully understood WARNING High leakage current Ensure that the UPS has been correctly earthed before you connect the mains power supply WARNING This UPS must not be started up or put into use without having first been commissioned by a fully trained engineer authorised by the manufacturer WARNING This UPS ...

Page 8: ...1 Safety 1 2 UPS413 01 00 Kohler PW 6000 60 500kVA User Manual 25 June 2012 ...

Page 9: ... both the highest availability and environmentally friendly requirements compliant with IEC 62040 3 VFI SS 111 standards High reliability upgrade ability low operating costs and excellent electrical performance are only some of the highlights of this innovative UPS solution Kohler Uninterruptible Power specialises in the installation and maintenance of Uninterruptible Power Systems and this powerf...

Page 10: ...ansfer are observed by all the connected UPS modules In the Kohler PW 6000 UPS system this is achieved by a parallel control bus which allows all the connected modules to communicate with each other and carry out the necessary synchronous control operations Due to its Decentralised Parallel Architecture DPA design each Kohler PW 6000 UPS can take the leadership role when operating in a multi modul...

Page 11: ...ode From the inverter 3 via the static switch and isolator IA2 From the static bypass line 4 via the static switch and isolator IA2 From the maintenance bypass line 5 via the maintenance bypass isolator IA1 The criteria for operating under each of these UPS modes is described below 2 3 2 UPS internal operating modes Load on Inverter This is the normal operating mode and the only one that provides ...

Page 12: ...ch which is operated by the UPS microprocessor control system and allows the inverter bypass operating mode to be selected manually via the UPS operator control panel or automatically depending on various UPS operating conditions see paragraph 2 3 3 Load on Maintenance Bypass In this mode of operation the manually closed maintenance bypass switch connects the load supply directly to the unprocesse...

Page 13: ...c switch within 3 to 5 milliseconds and if the rectifier mains supply is missing when the transfer takes place the UPS inverter will support the load operating from its battery power as described above If the bypass supply returns to normal the load is retransferred back to the static bypass and the inverter returns to its standby function This mode of operation is slightly more energy efficient t...

Page 14: ...l control bus each UPS is able to compare its own frequency and output current with that of its neighbouring module This allows the UPS control logic to carry out fine adjustments to each module to achieve balanced conditions The control logic always observes one of the modules as being the master and the others as slaves However if the master module goes faulty at any time the next module in the ...

Page 15: ...ranty The Kohler PW 6000 UPS is supplied with a limited warranty that the UPS and its component parts are free from defects in materials and workmanship for a period of one year from the date of original commissioning or fifteen months from the date of original delivery whichever is the sooner This warranty is the only warranty given and no other warranty express or implied is provided This warran...

Page 16: ... excluding batteries and capacitors Contact the Service Support Hotline on 65 6302 0708 for further details 2 6 Additional service maintenance support In addition to providing support for the Kohler PW 6000 UPS Kohler Uninterruptible Power are able to provide maintenance and support on a wide range of different UPS products If you are interested in an extended warranty for your Kohler PW 6000 UPS ...

Page 17: ...eUPS sg kohler com Regional Office South East Asia Kohler Uninterruptible Power 7 Jurong Pier Road Singapore 619159 Tel 65 6302 0708 Name Job Title Company Address Post Code Tel Fax E mail Please contact me to discuss Extended Warranty options for my Kohler PW 6000 UPS Extended warranty options for my UPS System as below Manufacturer Model Nº Rating kVA Replacement Batteries Other please specify F...

Page 18: ...2 Description 2 10 UPS413 01 00 Kohler PW 6000 60 500kVA User Manual 25 June 2012 ...

Page 19: ...by an authorised electrician or other suitably qualified person All installation and operating procedures must be carried out in strict accordance with the instructions contained in this manual Kohler Uninterruptible Power will take no responsibility for any personal injury or material damage caused by the incorrect installation cabling or operation of this product WARNING Once the UPS equipment i...

Page 20: ...ry The UPS uses sealed maintenance free batteries whose storage capacity depends on the ambient temperature It is important not to store the batteries for longer than 6 months at 20 C 3 months at 30 C or 2 months at 35 C storage temperature without recharging them For longer term storage the batteries should be fully recharged every 6 months 20 C CAUTION Potential dangers If the UPS battery cabine...

Page 21: ...ture of 20 C is recommended to achieve a long battery life c Any requested cooling air flow must be available The air entering the UPS must not exceed 40 C d The air conditioning system must be able to provide a sufficient amount of cooling air to keep the room within the prescribed temperature range 4 The following environmental conditions should also be considered a Fire protection standards mus...

Page 22: ...f the UPS power cabling It is the customer s responsibility to provide all external fuses isolators and cables that are used to connect the UPS input and output power supplies The UPS input and bypass terminals should be connected to the utility mains supply through a suitable LV Distribution board containing a circuit breaker or fused isolator to provide both overload protection and a means of is...

Page 23: ...UPS bypass terminals are connected to a dedicated bypass supply Both configurations are shown in Figure 3 3 single feed and Figure 3 4 dual feed together with details of the recommended fuse and cable ratings Key Point This information in figures 3 3 and 3 4 is given for guidance only Fuse and Cable recommendations are to IEC 60950 1 2001 All external fuses isolators and power cables must be rated...

Page 24: ...2 UPS CABINET MAINS DISTRIBUTION BOARD UPS MAINS SUPPLY BATTERY N N LOAD DISTRIBUTION BOARD L3 N PE L1 L2 Static Bypass Line Power kVA Fuse A Agl CB Cable A Cable D 60 3x100 5x35 5x35 80 3x125 5x50 5x50 100 3x160 5x50 5x50 120 3x200 5x70 5x70 160 3x250 5x120 or 5x 2x50 5x120 or 5x 2x50 200 3x315 5x185 or 5x 2x70 5x185 or 5x 2x70 250 3x400 5x240 or 5x 2x95 5x240 or 5x 2x95 300 3x500 5x 2X120 5x 2X1...

Page 25: ...3x380 400 415 L3 N PE L1 L2 UPS BYPASS SUPPLY F1 IA3 F2 IA4 Static Bypass Line Power kVA Fuse B Agl CB Cable B Fuse C Agl CB Cable C Cable D 60 3x100 5x35 3x100 5x35 5x35 80 3x125 5x50 3x125 5x50 5x50 100 3x160 5x50 3x160 5x50 5x50 120 3x200 5x70 3x200 5x70 5x70 160 3x250 5x120 or 5x 2x50 3x250 5x120 or 5x 2x50 5x120 200 3x315 5x185 or 5x 2x70 3x315 5x185 or 5x 2x70 5x185 250 3x400 5x240 or 5x 2x9...

Page 26: ...250kVA 300 kVA Module details Figure 3 10 400kVA 500kVA Module details Mains Supply 3 N PE Bypass Supply 3 N Output Load 3 N PE Battery N PE Max admissible cable section mm Tightening Torque Nm 60kVA 4 x 35 mm2 PE M8 4 x 35 mm2 4 x 35 mm2 PE M8 4 x M8 35 3 5 80kVA 4 x 50 mm2 PE M8 4 x 50 mm2 4 x 50 mm2 PE M8 4 x M8 50 5 100kVA 4 x 70 mm2 PE M8 4 x 70 mm2 4 x 70 mm2 PE M8 4 x M8 95 8 120kVA 5 x M10...

Page 27: ...2 1L1 N 3L3 3L1 2L3 2L2 2L1 1 2N N 3L2 3N 1L3 1L2 1L1 1N 3L3 3L1 2L3 2L2 2L1 2N 1N 2N 1L1 2L1 1L2 2L2 1L3 2L3 3N 3L1 3L2 3L3 N PE 60kVA 100kVA Power connections Single dual feed links Battery connections 120kVA 200kVA Power connections 250kVA 300kVA Power connections 400kVA 500kVA Power connections Single dual feed links Single dual feed links Battery connections Battery connections Battery connec...

Page 28: ...he mains distribution board to each UPS cabinet should be of equal length Similarly the UPS output cables to the load distribution board should be of equal length See Figure 3 6 Figure 3 6 Cable lengths for multi cabinet configurations dual feed input supply shown UPS 1 UPS 2 UPS 3 UPS 4 UPS 1 UPS 2 UPS 3 UPS 4 Not recommended cable configurations Bypass Feed Rectifier Feed To Load To Load Bypass ...

Page 29: ...authorised by the manufacturer before it is brought into use 7 When installing the UPS cables ensure that the connection procedures are performed under the following conditions a No mains voltage is present at the UPS mains bypass distribution board terminals b All loads are shut down and disconnected at the load distribution board c The UPS is fully shut down and voltage free d The UPS Maintenanc...

Page 30: ...he UPS output cables It is recommended that a separate load distribution board is provided for the load Before you begin connecting the UPS output cables to the load distribution board Check that the potential full load does not exceed the UPS output power rating OUTPUT POWER on the nameplate ensure the load circuit breakers on the load distribution board are correctly sized with respect to the lo...

Page 31: ...tem to computer X1 Customer Inputs X2 Customer interface on Phoenix Terminals X2 Potential free contacts JR2 RS485 on RJ 45 port Remote panel connection see Section 3 JR1 RS485 on RJ 45 port Interface for Multidrop connection between several UPS cabinets SW1 9 Multi Cabinet Configuration Switch see section 4 JD8 Parallel BUS connector ONLY For paralleling cabinets use optional adapter JD5 Parallel...

Page 32: ... PC Interface JD1 RS232 Sub D9 female Interface UPS system to computer X1 Customer Inputs X2 Customer interface on Phoenix Terminals X2 Potential free contacts JR2 RS485 on RJ 45 port Remote panel connection JR1 RS485 on RJ 45 port Interface for Multidrop connection between several UPS cabinets SW1 9 Multi Cabinet Configuration Switch JD8 Parallel BUS connector ONLY For paralleling cabinets SNMP S...

Page 33: ...32 Sub D9 female Interface UPS system to computer X1 Customer Inputs X2 Customer interface on Phoenix Terminals X2 Potential free contacts JR2 RS485 on RJ 45 port Remote panel connection JR1 RS485 on RJ 45 port Interface for Multidrop connection between several UPS cabinets SW1 9 Multi Cabinet Configuration Switch JD8 Parallel BUS connector ONLY For paralleling cabinets SNMP Slot for optional SNMP...

Page 34: ...1 Power JD8 SW1 9 Power Reporter Slot for optional Modem Ethernet card ONLY SNMP Slot for optional SNMP card ONLY USB PC Interface JD1 RS232 Sub D9 female Interface UPS system to computer USB PC Interface JR3 RS485 on RJ 45 port Remote panel connection SW1 9 Multi Cabinet Configuration Switch JR2 RS485 on RJ 45 port Interface for Multidrop connection between several UPS cabinets JD8 Parallel BUS c...

Page 35: ...case Each column of shelves can be wired as an individual battery string with a fused isolator for each string fitted in front of the lower shelf As the battery enclosure is shipped already attached to the UPS the internal wiring between the battery isolators and the UPS battery connection terminals is already made The final assembly and connection of the battery blocks will be carried out by the ...

Page 36: ...terminals N and the corresponding terminals on the external battery cabinet 3 9 Multi module control cabling and configuration In order to facilitate various control functions such as load sharing frequency synchronisation and load transfer all the UPS modules connected to a parallel system communicate with each other continuously by means of communication bus cables that are daisy chained between...

Page 37: ... to indicate the position of the cabinet in the parallel chain The three options are First cabinet Middle cabinet there may be several middle cabinets Last cabinet In each cabinet set Switch SW1 9 according to the table below SW1 9 Single Cabinet First Cabinet Middle Cabinet Last Cabinet 1 ON ON OFF ON 2 ON ON OFF ON 3 ON ON OFF ON 4 ON ON OFF ON 5 ON ON OFF ON 6 ON ON OFF ON 7 ON ON OFF OFF 8 ON ...

Page 38: ...ctionally checked as part of the commissioning procedure Figure 3 13 UPS Communications interface board connectors 1 2 5 7 6 8 1 2 3 4 5 6 9 10 8 7 KEY IDENT FUNCTION 1 USB RS232 PC Interface on standard USB 2 JD1 RS232 PC Interface on Sub D9 Female 3 X1 Customer Inputs 4 X2 Volt free switched alarm status outputs 5 JR2 RS485 on RJ45 port Remote panel interface 6 JR1 RS485 on RJ45 port Multidrop i...

Page 39: ...ies communication with the UPS and also provides UPS monitoring information See paragraph 4 3 The menu driven LCD enables access to The event register Monitoring the input and output voltage current frequency power Monitoring battery run time UPS control commands such as UPS start up and shut down load transfer from INVERTER to BYPASS and vice versa Diagnostics service mode Adjustments and testing...

Page 40: ... operating voltages currents frequencies and other values on the LCD display Key function summary ON OFF Start up and shutdown buttons The UPS may be switched ON or OFF by simultaneously pressing both ON OFF keys on the control panel The requirement to press both buttons is to help avoid accidental UPS start up or shutdown operation Indicator Indicator Status Interpretation LINE 1 GREEN RED Mains ...

Page 41: ...ule s position in a multi module system The maximum number of modules that can be used in a parallel system is 10 Setting the module position in a single multi module chain The position of a module in a multi module configuration is set by DIP Switch SW1 9 which is located on the and set by the commissioning engineer This switch should not be touched by the operator DESCRIPTION LCD DISPLAY 1 Load ...

Page 42: ...aragraph 4 3 7 SET UP USER SET UP SERVICE 6 Password protected area for service engineer use only See paragraph 4 3 8 SET UP SERVICE DESCRIPTION LCD DISPLAY 1 Logging Control a log of the last 64 events is stored in the Power Management Display 01 05 10 08 14 38 56 LOAD TO INV 2 Every stored event is identified with a sequential number and time stamp 02 05 10 08 14 38 59 LOAD TO BYP 3 By pressing ...

Page 43: ...rent Output Power all three phases APPARENT POWER KVA 00 00 00 00 00 00 14 Output Power all three phases OUTPUT POWER 00 00 00 00 00 00 15 Battery capacity BATT CAPACITY 00 00 DESCRIPTION LCD DISPLAY 1 Transfer Load to inverter LOAD TO INVERTER LOAD TO BYPASS 2 Transfer Load to bypass LOAD TO BYPASS PERFORM BATT TEST 3 Battery Test PERFORM BATT TEST DESCRIPTION LCD DISPLAY 1 These general UPS Data...

Page 44: ...window 2 4 DESCRIPTION LCD DISPLAY 1 Set up language SET LANGUAGE SET DATE AND TIME ENGLISH FRANCAIS DEUTCH DUTCH SPANISH POLISH PORTOGUESE 2 Set up Date and Time SET UP DATE TIME SET UP BATT TEST DD MM YY HH MM SS 3 Set up battery test SET UP BATT TEST SET UP GEN SET OPER DAY OF MONTH 1 31 HOUR OF DAY 0 23 REPETITIVE Y N 000 4 Set up operation with Gen Set SET UP GEN SET OPER BATT CHARGE LOCK Y N...

Page 45: ...er s Prior to powering up the system check and confirm the UPS system status The load is supplied via the maintenance bypass switch IA1 which is closed in all modules in a multi module system All UPS modules in a multi module system are powered down Powering up the UPS s In a multi module system perform each of the following steps in turn on every module 1 On the UPS module close the bypass line f...

Page 46: ... all modules 8 Open the maintenance bypass switch IA1 on all modules a The LCD panels will display MANUAL BYPASS OPEN b The INVERTER LED will extinguish c An audible alarm will sound 9 Press the RESET button to cancel the audible alarm on all modules a The LCD display s will now indicate LOAD NOT PROTECTED 10 At this stage the load is being powered only through the UPS static bypass circuit Transf...

Page 47: ...he battery cabinet In the UPS cabinet the fused isolators F1 IA3 F2 IA4 and the parallel isolator IA2 are open 1 In the UPS cabinet close the input supply and bypass supply fused isolators F1 IA3 F2 IA4 and the Parallel Isolator IA2 2 Close the UPS input supply isolator at the LV distribution panel a The LINE 1 indicator will illuminate green b The LCD display will indicate LOAD OFF SUPPLY FAILURE...

Page 48: ... power down the UPS module s whilst leaving the load connected to the raw bypass mains supply This procedure describes the sequence of operations necessary to transfer the load from the UPS inverter s to the maintenance bypass supply and then shut down and isolate the UPS module s Prior to commencing this procedure check and confirm the UPS system status on all cabinets in a multi module system No...

Page 49: ... it is adjacent to LOAD TO BYPASS and then press the ENTER key a The UPS system will transfer the load to static bypass on all UPS modules in a multi module system 4 On all modules check and confirm that a The INVERTER LED has extinguished b The BYPASS LED is green c The LCD displays LOAD NOT PROTECTED Closing the maintenance bypass switch 5 Close the maintenance bypass switch IA1 in all modules i...

Page 50: ...ected to the output of the UPS system by opening the fused isolators or circuit breakers in the UPS output load distribution panel 2 Verify that the loads are powered down Then carry out the following actions on every module in turn in a multi module system 3 On the UPS control panel simultaneously press both ON OFF buttons a The LCD panel will indicate LOAD OFF SUPPLY FAILURE 4 Identify the batte...

Page 51: ...se holder F1 IA3 7 Open the UPS input and bypass supply isolators or circuit breakers on the UPS input supply distribution panel 8 The UPS is now voltage free WARNING Allow 10 minutes for the internal DC capacitors to discharge before touching the UPS internal components LINE 1 LINE 2 BY PASS INVERTER BATTERY LOAD LED Colour LINE 1 Green LINE 2 Off BY PASS Off INVERTER Off BATTERY Green Flashing ...

Page 52: ...4 Operation 4 14 UPS413 01 00 Kohler PW 6000 60 500kVA User Manual 25 June 2012 ...

Page 53: ...ce engineer will attach a service record book to the front of the UPS which will be used to log the full service history of the UPS To ensure optimum UPS operation and continuous efficient protection of the connected load we recommend that the system s operating parameters are checked every six months and recalibrated where necessary During a preventative maintenance inspection the field service e...

Page 54: ... test is performed from the UPS control panel and takes approximately 3 minutes to complete The test can be carried out independent of the operating mode Off line or On line and whether or not the load is connected but it should be undertaken only if there are no alarm conditions and the battery is fully charged ...

Page 55: ...302 0708 Fault identification and rectification information is given on the following pages 6 2 Menu Commands Event Log Measurements Chapter 4 contains a detailed description of the Menu Commands Event Log and Measurements that available on the operator control panel LCD 6 2 1 Event log screen As you step through the event memory make a separate note of each alarm condition as this will assist in ...

Page 56: ... it from the UPS Do not connect laser printers photocopiers electric heaters kettles etc to the UPS OVERTEMPERATURE UPS temperature has exceeded the allowed value Check the ambient temperature of the UPS is less than 30 C If the ambient temperature is normal call the authorised service centre for assistance BATTERY CHARGER OFF The attached battery and the battery charger set up do not correspond o...

Page 57: ... any queries regarding your UPS please contact us We recommend that your UPS is protected by an Extended Warranty Agreement see Section 2 for details These agreements assist us in caring for your UPS correctly ensuring that it is well maintained and attended to promptly should any problems occur Regional Office South East Asia Kohler Uninterruptible Power 7 Jurong Pier Road Singapore 619159 Tel 65...

Page 58: ...6 Troubleshooting 6 4 UPS413 01 00 Kohler PW 6000 60 500kVA User Manual 25 June 2012 ...

Page 59: ...aph 7 3 Dry port customer interface X1 X2 X1 X2 X3 for 400 500kVA see paragraph 7 4 SNMP Modem slots for remote monitoring control see paragraph 7 5 1 2 15 7 16 8 1 2 3 4 5 6 9 10 8 7 KEY IDENT FUNCTION 1 USB RS232 PC Interface on standard USB 2 JD1 RS232 PC Interface on Sub D9 Female 3 X1 Customer Inputs 13 X3 4 X2 Volt free switched alarm status outputs 14 X2 5 JR2 RS485 on RJ45 port Remote pane...

Page 60: ...es Figure 7 2 shows the cable wiring suitable for PC s with a 9 pin or 25 pin serial port respectively Note that the maximum length for the interconnecting RS232 cable is 15m Figure 7 2 Connector Cable PC Serial Port 7 3 RS485 Interface for multidrop JR1 JR2 for 400 500kVA Using the Multidrop connection kit the computer interface JR1 JR2 for 400 500kVA is an intelligent RS485 serial port that allo...

Page 61: ...ture is not used X1 7 In 12Vdc X1 6 Gnd Gnd Battery Temperature Sensing If connected this input is battery temperature dependent X1 5 In 3 3V X1 4 Gnd Gnd Customer Specific Input 1 Function on request X1 3 In 12Vdc X1 2 Out Gnd Customer Specific Input 2 Default NC Generator on line X1 1 Gnd 12Vdc X2 X2 15 Com Alarm COMMON ALARM Common X2 14 NC No Alarm Condition X2 13 NO Common System Alarm active...

Page 62: ...DOWN RSD Remote Shut Down Leave jumper JP5 in place if no Remote Shut Down input is connected X3 3 In 12V X3 2 REMOTE SHUTDOWN RSD Remote Shut Down For external switch Max 250Vac 8A 30Vdc 8A 110Vdc 0 3A 220Vdc 0 12A X3 1 X2 X2 18 Com Common X2 17 NC Auxiliary NO X2 16 NO Auxiliary NC X2 15 Com Alarm COMMON ALARM Common X2 14 NC No Alarm Condition X2 13 NO Common System Alarm active X2 12 Com Statu...

Page 63: ...d X1 8 or X3 3 and X3 4 on the communication card located on the Kohler PW 6000 front frame see Figure 7 3 It is recommended that a terminal block with linking facilities is installed between the UPS and the remote emergency stop button as shown in order to allow the removal maintenance or testing of the remote emergency stop circuit without disturbing the normal UPS operation 1 Use a screened cab...

Page 64: ...ia a simple control language and display the results in an application running within a standard web browser The Kohler PW 6000 contains two SNMP slots one is designed to house a Modem Ethernet SNMP adapter card and the other a Modem GSM adapter Alternatively SNMP connectivity can also be implemented using an external SNMP adapter connected to the UPS RS232 output An SNMP Ethernet adapter contains...

Page 65: ... and control software WAVEMON is designed to operate in conjunction with many of the systems supplied by Kohler Uninterruptible Power and features both UPS monitoring and automatic UPS server shutdown facilities The system comprises a bespoke software package which is installed on a local PC and communicates with the UPS over a standard RS232 cable of up to 15m in length Kohler Uninterruptible Pow...

Page 66: ...stem such as all critical status changes coordination of equipment service reporting of all alarms with priorities Key features Redundant and secure communication Alarm acknowledgment Priority driven Management with escalation Comprehensive management system Reception and management of alarm calls from Kohler Uninterruptible Power Storage of UPS data in a database exportable in a CSV format for ea...

Page 67: ... elevation kit WxHxD mm 970 x 1975 x 750 Weight without batteries fitted kg 250 260 285 Weight with 80 x 28Ah batteries fitted kg 1140 1150 1175 Colour Graphite Grey RAL 7024 Batteries Max configuration 80 x 28Ah Battery blocks mounted on 16 shelves Input and output power cable entry Bottom Exhaust cooling air Rear MECHANICAL CHARACTERISTICS 60 100kVA Battery Enc B Rating kVA 60 80 100 Dimensions ...

Page 68: ...itted in external enclosure Input and output power cable entry Bottom Exhaust cooling air Rear MECHANICAL CHARACTERISTICS 400 500kVA Rating kVA 400 500 Dimensions WxHxD mm 1650 x 1994 x 850 Dimensions with elevation kit WxHxD mm 1650 x 2094 x 850 Weight kg 950 1000 Colour Graphite Grey RAL 7024 Batteries Fitted in external enclosure Input and output power cable entry Bottom Exhaust cooling air Top...

Page 69: ...utput power and discharged battery pf 1 0 A 102 136 170 204 271 339 424 509 679 848 Load 25 50 75 100 Input power factor leading 0 96 0 985 0 99 0 99 Input current distortion THDi 9 0 6 0 4 5 3 5 BATTERY CHARACTERISTICS 60 80 100 120 160 200 250 300 400 500 Variable number of 12V battery blocks only even numbers allowed No 44 50 50 44 50 Max battery charger current A 25 50 60 100 Battery type Main...

Page 70: ...60 60 60 60 60 60 60 60 60 60 60 59 58 KW 36 39 42 45 48 51 54 57 60 57 54 50 46 80 kVA 80 80 80 80 80 80 80 80 80 80 80 78 77 KW 48 52 56 60 64 68 72 76 80 76 72 66 61 100 kVA 100 100 100 100 100 100 100 100 100 100 100 98 97 KW 60 65 70 75 80 85 90 95 100 95 90 83 77 120 kVA 120 120 120 120 120 120 120 120 120 120 120 117 116 KW 72 78 84 90 96 102 108 114 120 114 108 100 92 160 kVA 160 160 160 1...

Page 71: ... above 1000m sea level according IEC 62040 3 Height above sea level m ft 1500 4850 2000 6600 2500 8250 3000 9900 Derating factor for power 0 95 0 91 0 86 0 82 STANDARDS Safety EN62040 1 1 2003 EN60950 1 2001 A11 2004 Electromagnetic compatibility IEC EN 62040 2 2005 IEC EN61000 3 2 2000 IEC EN61000 6 2 2001 Performance EN 62040 3 2001 Product certification CE Degree of protections IP20 COMMUNICATI...

Page 72: ...able C Cable D 60 3x100 5x35 3x100 5x35 5x35 80 3x125 5x50 3x125 5x50 5x50 100 3x160 5x50 3x160 5x50 5x50 120 3x200 5x70 3x200 5x70 5x70 160 3x250 5x120 or 5x 2x50 3x250 5x120 or 5x 2x50 5x120 200 3x315 5x185 or 5x 2x70 3x315 5x185 or 5x 2x70 5x185 250 3x400 5x240 or 5x 2x95 3x400 5x240 or 5x 2x95 5x240 or 5x 2x95 300 3x500 5x 2x120 3x500 5x 2x120 5x 2x120 EXTERNAL BATTERY Cable E Fuse E SINGLE FE...

Page 73: ... Cable B Fuse C Agl CB Cable C Cable D 400 3x630 5x 3x95 or 5x 2x185 3x630 5x 3x95 or 5x 2x185 5x 3x95 or 5x 2x185 500 3x800 5x 3x150 3x800 5x50 5x 3x150 EXTERNAL BATTERY Cable E Fuse E SINGLE FEED INPUT standard Rectifier Inverter Static Switch IA 4 IA 2 Fuse A Cable D Cable A Mains Supply 3x380 400 415 IA 1 IA 3 Load Maint Bypass option EXTERNAL BATTERY Cable E Fuse E DUAL FEED INPUT option Rect...

Page 74: ...8 Specifications 8 8 UPS413 01 00 Kohler PW 6000 60 500kVA User Manual 25 June 2012 ...

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