Kohler KDI-2504TCR, Owner'S Manual

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EN
INDEX
1 - GENERAL INFORMATION
1.1 Manual's purpose .................................................................. 6
1.2 Glossary and Definitions ................................................6
1.3 Emission-Related Installation Instructions ..................6
1.4 Service request ...............................................................6
1.5 Manufacturer and motor identification data ...............7
1.6 Engine component identification ..................................8
1.7 Homologation labels .....................................................10
1.7.1 Label for EPA rules .............................................................. 10
1.7.2 Label for China Standards ................................................. 11
1.7.3 Label for Korea Standards ................................................. 12
2 - TECHNICAL INFORMATION
2.1 General description of the engine ..............................13
2.2 Engine specifications ...................................................13
2.3 Engine dimensions (mm) ..............................................13
2.4 Oil....................................................................................14
2.4.1 SAE oil classification .......................................................... 14
2.5 Fuel .................................................................................14
2.5.1 Fuel for low temperatures .................................................. 14
2.5.2 Biodiesel fuel ....................................................................... 15
2.5.3 Emission-Related Installation Instructions ..................... 15
2.6 Coolant recommendation ............................................16
2.7 Battery recommendation .............................................16
3 - SAFETY INFORMATION
3.1 Safety information ........................................................17
3.2 General remarks ...........................................................17
3.2.1 Note for OEM .......................................................................
17
3.2.2 Note for end user ................................................................
17
3.3 Safety signal description .............................................19
3.3.1 Adhesive safety plates .......................................................
19
3.3.2 Safety guards ......................................................................
19
3.3.3 Warnings ..............................................................................
19
3.4 Information and safety signals ....................................20
3.5 Safety and environmental impact ....................................20
4 - INFORMATION ABOUT USE
4.1 Pre-start check .............................................................21
4.2 Running-in period .........................................................21
4.3 Starting and turning off ...............................................21
4.3.1 Starting ................................................................................. 21
4.3.2 After starting ....................................................................... 21
4.3.3 Turning off ........................................................................... 21
4.4 Refuelling .......................................................................22
4.5 Oil filling .........................................................................22
4.6 Coolant filling ................................................................23
5 - INFORMATION ABOUT MAINTENANCE
5.1 Useful information about maintenance ......................24
5.2 Periodic maintenance ..................................................24
5.3 Oil level check ...............................................................25
5.4 Air filter check ...............................................................25
5.5 Rubber hoses check .....................................................26
5.6 Coolant level check ......................................................27
5.7 Zinc anode and radiator check....................................28
5.8 Checking Intercooler ....................................................30
5.9 Alternator belt check ....................................................32
5.10 Fuel filter cartridge check ..........................................32
5.11 Product preservation ..................................................33
5.12 Engine storage up to 6 months .................................33
5.13 Engine storage over 6 months ...................................33
5.14 Engine starting after storage .....................................33
6 - INFORMATION ABOUT REPLACEMENTS
6.1 Engine oil replacement ................................................34
6.2 Oil filter cartridge replacement...................................35
6.3 Fuel filter cartridge replacement ................................36
6.4 Air filter cartridge replacement ..................................36
6.5 Coolant replacement ....................................................37
6.6 Water pump impeller replacement .............................37
6.7 Disposal and scrapping ................................................37
7 - INFORMATION ABOUT FAILURES
7.1 Useful information about failures ................................38
8 - INFORMATION ABOUT WARRANTY
Information ..........................................................................39
9 - GLOSSARY
Glossary ...............................................................................42
Symbols and units of measurement ................................ 44