Kohler GM93516-KP1, Installation Instructions Manual

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3. Attach the foam and seal on bulkhead.
D
Standard Sound Shield Kits: Attach the foam and
seal to the bulkhead as shown in Figure 7. Attach
the foam (GM95789 qty. 2) to the air cleaner inlet.
GM93516-A
1. Seal (X-6422-44)
2. Foam (GM93550-13)
3. Foam (GM93550-15)
4. Foam (GM93550-14)
5. Foam (GM95789 qty. 2). Attach to the air cleaner inlet.
6. Foam (GM93550-12)
3
6
4
1
2
5
Figure 7 Foam and Seal Installation (Standard Kit)
Follow the below method to attach foam pieces
for the UMS Sound Shield Kits:
3.1 Apply adhesive (GM96475) to the foam pieces
shown in Figure 8.
GM95427-A
1. Seal (X-6422-44)
2. Foam (GM95438-21)
3. Foam (GM95438-13)
4. Foam (GM95438-15)
5. Foam (GM95438-14)
6. Foam (GM95438-22)
7. Foam (GM95438-12)
3
6
4
1
2
7
5
Figure 8 Foam and Seal Installation (UMS Kit)
3.2 Stick the insulating hanger studs (GM96473) onto
the adhesive at equal distances.
3.3 Install the foam pieces (see Figure 8) and allow
the stud to protrude through the foam piece.
3.4 Install a washer (GM96474) and cap (GM55130)
over each protruding stud.
3.5 Attach the hose (GM95105) and the hose clamp
(274976) to the air cleaner inlet.
4. Connect the fuel lines.
4.1 Connect the fuel-inlet line (GM95059) to the fuel
inlet on the engine.
4.2 Remove the fuel fitting and O-ring from the
fuel-return connection point (nonservice side of
the unit). Assemble fitting (GM39538) to the fuel
return on the engine.
4.3 Connect the fuel-return line (GM95060) to the
fuel-return connection point.
4.4 Use a clamp (X-672-20), screw (M933-10025-60),
and nut (M6923-10-80) to retain the fuel return
line.
4.5 Bleed the air from the fuel system according to the
procedure provided in the engine operation
manual.
5. Connect the seawater hose.
5.1 Connect the seawater hose (X-6014-145) to the
seawater inlet on the engine and secure with a
hose clamp (X-426-2).
GM89754-A
1. Flex fuel line (GM95059). Attach to fuel inlet on engine.
2. Flex fuel line (GM95060). Attach to fuel return on engine.
3. Hose (X-6014-145) and hose clamps (X-426-2 qty. 2).
Attach to seawater inlet on engine.
4. Clamp (X-672-20), screw (M933-10025-60), and nut
(M6923-10-80). Use to retain fuel return line.
1
2
3
4
Figure 9 Internal Connections