Kohler GM62345 Installation Instructions Manual Download Page 4

4

TT-1445 7/16

Spark Plugs

1.

Before working on the generator set or connected
equipment, disable the generator set as follows:

a.

Press the OFF button on the generator set controller.

b.

Disconnect the power to the battery charger.

c.

Remove the battery cables, negative (--) lead first.

2. Before removing the spark plug(s), clean or blow

out the area around the base of the plug(s) to keep

dirt and debris out of the engine. Wear suitable eye

protection, as required.

3. Using a spark plug socket, remove and discard the

old spark plug(s).

D

24RCL, 30RCL, and 38RCLB: 13/16 in. socket

D

Other models: 5/8 in. spark plug socket

4. Check and set the gap of the new spark plug(s)

using a wire feeler gauge. See Figure 4. Adjust the

gap by carefully bending the ground electrode.

See Figure 3.

5. For easy removal, apply a light coating of

anti--seize lubricant to the spark plug threads. Wipe

away any excess compound.

6. Install the new spark plug(s) and torque as shown

in Figure 4.

7. Reconnect the spark plug lead(s).

8. Reconnect the battery cable, negative (--) lead last.

TT-1484

1. Spark plug

2. Wire gauge

3. Gap

4. Ground electrode

2

1

4

3

Figure 3

Servicing Spark Plug

Model

8.5RES

6VSG,

8/10/12RESV(L),

12RES(L), 14RES(L),

14RESA(L)

17/18RES(L),

20RES(L),

20RESA(L), 20RESB,

20RESC(L), 20RESD

15RES(A),

15R(E)YG,

30RES(A),

30R(E)YG

24RCL

30RCL,

38RCLB

38RCL,

48RCL,

48RCLA,

60RCL

Spark plug gap,

mm (in.)

0.51 (0.02)

0.76 (0.03)

0.8--0.9

(0.03--0.04)

0.9--1.0

(0.036--0.04)

0.7--0.8

(0.028--0.030)

0.89 (0.035)

Torque,

Nm (ft. lb.)

24.4--29.8

(18--22)

24.4--29.8

(18--22)

25 (18)

18 (13.3)

25 (18.4)

15 (11)

Figure 4

Spark Plug Gap and Torque

Summary of Contents for GM62345

Page 1: ...r sets listed in Figure 1 Read the entire installation procedure before beginning installation Perform the steps in the order shown Generator Set Service Kit Number Sales Kit Number 8RESV L GM90365 GM...

Page 2: ...ner A sudden backfire can cause severe injury or death Do not operate the generator set with the air cleaner removed Hot engine oil Can cause severe injury or death Avoid skin contact with hot oil Do...

Page 3: ...a drain pan The tube will reduce the potential for spilled oil c Open the oil drain valve on the engine d Remove the dipstick and oil fill cap Allow time for the engine oil to drain completely e Clos...

Page 4: ...eler gauge See Figure 4 Adjust the gap by carefully bending the ground electrode See Figure 3 5 For easy removal apply a light coating of anti seize lubricantto the sparkplug threads Wipe away any exc...

Page 5: ...ct the battery cable negative lead last 1 2 3 4 5 6 7 586536 1 Cover knob 2 Air cleaner cover 3 Element cover nut 4 Element cover 5 Foam precleaner 6 Air cleaner element 7 Air cleaner base Figure 5 Ai...

Page 6: ...t 3 Base 4 Blower housing 5 Air cleaner cover 2 3 1 4 5 Figure 7 Air Cleaner 10 12RESV L 17 18RES L 20RES A AL B C CL D L 1 Before working on the generator set or connected equipment disable the gener...

Page 7: ...tap 1 8 27 NPT 5 Primary element 6 Dust ejector 1 2 3 5 6 4 Figure 9 Air Cleaner 15RES A R E YG and 30RES A R E YG 24RCL 30RCL 38RCLB 48RCLA and 60RCL 1 Before working on the generator set or connect...

Page 8: ...s negative lead first 2 Remove the wing nut and remove the air cleaner retaining plate 3 Remove and discard the old air cleaner element 4 Install the new element 5 Wipe the cover and housing with a cl...

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