Kohler GM62345 Installation Instructions Manual Download Page 1

INSTALLATION INSTRUCTIONS

TT-1445 7/16i

Original Issue Date:

3/08

Model:

6--60 kW Residential and Light Commercial Generator Sets

Market:

Residential/Commercial

Subject:

Maintenance Service Kits GM62345, GM62346, GM62347, GM62348,

GM83718, GM86771, GM89979, GM90365, GM90366, GM93396, and

GM100209

Introduction

This kit provides items necessary for general engine

maintenance and service on 6--60 kW residential and

light commercial generator sets listed in Figure 1.

Read the entire installation procedure before beginning

installation. Perform the steps in the order shown.

Generator Set

Service Kit Number

Sales Kit Number

8RESV(L)

GM90365

GM90365-SKP1-QS

8.5RES

GM62345

GM62345-SKP1-QS

10/12RESV(L)

GM90366

GM90366-SKP1-QS

6VSG, 12RES(L), 14RES(A)(AL)(L)

GM62346

GM62346-SKP1-QS

15RES(A)/R(E)YG,

30RES(A)/R(E)YG

GM62348

GM62348-SKP1-QS

17/18RES(L),

20RES(A)(AL)(B)(C)(CL)(D)(L)

GM62347

GM62347-SKP1-QS

24RCL

GM93396

GM93396-SKP1-QS

30RCL, 38RCLB

GM100209

GM100209-SKP1-QS

38RCL

GM86771

GM86771-SKP1-QS

48RCL

GM83718

GM83718-SKP1-QS

48RCLA and 60RCL

GM89979

GM89979-SKP1-QS

Figure 1

Kits

Summary of Contents for GM62345

Page 1: ...r sets listed in Figure 1 Read the entire installation procedure before beginning installation Perform the steps in the order shown Generator Set Service Kit Number Sales Kit Number 8RESV L GM90365 GM...

Page 2: ...ner A sudden backfire can cause severe injury or death Do not operate the generator set with the air cleaner removed Hot engine oil Can cause severe injury or death Avoid skin contact with hot oil Do...

Page 3: ...a drain pan The tube will reduce the potential for spilled oil c Open the oil drain valve on the engine d Remove the dipstick and oil fill cap Allow time for the engine oil to drain completely e Clos...

Page 4: ...eler gauge See Figure 4 Adjust the gap by carefully bending the ground electrode See Figure 3 5 For easy removal apply a light coating of anti seize lubricantto the sparkplug threads Wipe away any exc...

Page 5: ...ct the battery cable negative lead last 1 2 3 4 5 6 7 586536 1 Cover knob 2 Air cleaner cover 3 Element cover nut 4 Element cover 5 Foam precleaner 6 Air cleaner element 7 Air cleaner base Figure 5 Ai...

Page 6: ...t 3 Base 4 Blower housing 5 Air cleaner cover 2 3 1 4 5 Figure 7 Air Cleaner 10 12RESV L 17 18RES L 20RES A AL B C CL D L 1 Before working on the generator set or connected equipment disable the gener...

Page 7: ...tap 1 8 27 NPT 5 Primary element 6 Dust ejector 1 2 3 5 6 4 Figure 9 Air Cleaner 15RES A R E YG and 30RES A R E YG 24RCL 30RCL 38RCLB 48RCLA and 60RCL 1 Before working on the generator set or connect...

Page 8: ...s negative lead first 2 Remove the wing nut and remove the air cleaner retaining plate 3 Remove and discard the old air cleaner element 4 Install the new element 5 Wipe the cover and housing with a cl...

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