Kohler GM62345 Installation Instructions Manual Download Page 2

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TT-1445 7/16

Safety Precautions

Observe the following safety precautions while installing

the kit.

Accidental starting.

Can cause severe injury or death.

Disconnect the battery cables before

working on the generator set.

Remove the negative (--) lead first

when disconnecting the battery.

Reconnect the negative (--) lead last

when reconnecting the battery.

WARNING

Disabling the generator set. Accidental starting can

cause severe injury or death.

Before working on the

generator set or equipment connected to the set, disable the

generator set as follows: (1) Press the generator set off/reset

button to shut down the generator set. (2) Disconnect the

power to the battery charger, if equipped. (3) Remove the

battery cables, negative (--) lead first. Reconnect the negative

(--) lead last when reconnecting the battery. Follow these

precautions to prevent the starting of the generator set by the

remote start/stop switch.

Risk of fire.

Can cause severe injury or death.

Do not smoke or permit flames or

sparks near fuels or the fuel system.

WARNING

Servicing the air cleaner. A sudden backfire can cause

severe injury or death.

Do not operate the generator set with

the air cleaner removed.

Hot engine oil.

Can cause severe injury or death.

Avoid skin contact with hot oil. Do not

start or operate the generator set with

the engine oil filler cap removed, as

hot oil can spray out. Ensure that the

lubrication system is not under

pressure when servicing. Do not

work on the generator set until it

cools.

WARNING

Used engine oil. Contact with used engine oil may cause

severe skin irritation. Repeated and prolonged skin

exposure may have other health risks.

Used engine oil is a

suspected carcinogen. Avoid contact with skin. Thoroughly

wash your hands and nails with soap and water shortly after

handling used engine oil. Wash or dispose of clothing or rags

containing used engine oil. Dispose of used engine oil in a

responsible manner. Contact your local recycling center for

disposal information and locations.

Hot engine and exhaust system.

Can cause severe injury or death.

Do not work on the generator set until

it cools.

WARNING

Servicing the exhaust system. Hot parts can cause

severe injury or death.

Do not touch hot engine parts. The

engine and exhaust system components become extremely

hot during operation.

Summary of Contents for GM62345

Page 1: ...r sets listed in Figure 1 Read the entire installation procedure before beginning installation Perform the steps in the order shown Generator Set Service Kit Number Sales Kit Number 8RESV L GM90365 GM...

Page 2: ...ner A sudden backfire can cause severe injury or death Do not operate the generator set with the air cleaner removed Hot engine oil Can cause severe injury or death Avoid skin contact with hot oil Do...

Page 3: ...a drain pan The tube will reduce the potential for spilled oil c Open the oil drain valve on the engine d Remove the dipstick and oil fill cap Allow time for the engine oil to drain completely e Clos...

Page 4: ...eler gauge See Figure 4 Adjust the gap by carefully bending the ground electrode See Figure 3 5 For easy removal apply a light coating of anti seize lubricantto the sparkplug threads Wipe away any exc...

Page 5: ...ct the battery cable negative lead last 1 2 3 4 5 6 7 586536 1 Cover knob 2 Air cleaner cover 3 Element cover nut 4 Element cover 5 Foam precleaner 6 Air cleaner element 7 Air cleaner base Figure 5 Ai...

Page 6: ...t 3 Base 4 Blower housing 5 Air cleaner cover 2 3 1 4 5 Figure 7 Air Cleaner 10 12RESV L 17 18RES L 20RES A AL B C CL D L 1 Before working on the generator set or connected equipment disable the gener...

Page 7: ...tap 1 8 27 NPT 5 Primary element 6 Dust ejector 1 2 3 5 6 4 Figure 9 Air Cleaner 15RES A R E YG and 30RES A R E YG 24RCL 30RCL 38RCLB 48RCLA and 60RCL 1 Before working on the generator set or connect...

Page 8: ...s negative lead first 2 Remove the wing nut and remove the air cleaner retaining plate 3 Remove and discard the old air cleaner element 4 Install the new element 5 Wipe the cover and housing with a cl...

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