background image

7

24 590 53 Rev. --

KohlerEngines.com

3. Pull air cleaner element out of housing and 

replace. Check condition of inner element; 

replace when dirty.

4. Check all parts for wear, cracks, or damage, 

and that ejector area is clean.

5. Install new element(s).
6. Reinstall end cap(s) with dust ejector valve/

screen down; secure with retaining clips.

Breather Tube

Ensure both ends of breather tube are properly 

connected.

Oil Cooler (if equipped)

1. Clean fi ns with a brush or compressed air.
2. Remove two screws securing oil cooler, and 

tilt to clean back side.

3. Reinstall oil cooler.

Air Cooling

 

WARNING

Hot Parts can cause severe 

burns.
Do not touch engine while 

operating or just after stopping.

Never operate engine with heat shields or 

guards removed.

Proper cooling is essential. To prevent over 

heating, clean screens, cooling fi ns, and other 

external surfaces of engine. Avoid spraying 

water at wiring harness or any electrical 

components. See Maintenance Schedule.

Repairs/Service Parts

We recommend that you use a Kohler 

authorized dealer for all maintenance, service, 

and engine parts. To fi nd a Kohler authorized 

dealer visit KohlerEngines.com or call 1-800-

544-2444 (U.S. and Canada).

Storage

If engine will be out of service for 2 months or 

more follow procedure below.
1. Add Kohler PRO Series fuel treatment or 

equivalent to fuel tank. Run engine 2-3 

minutes to get stabilized fuel into fuel system 

(failures due to untreated fuel are not 

warrantable).

2. Change oil while engine is still warm from 

operation. Remove spark plug(s) and pour 

about 1 oz. of engine oil into cylinder(s). 

Replace spark plug(s) and crank engine 

slowly to distribute oil.

3. Disconnect negative (-) battery cable.
4. Store engine in a clean, dry place.

Fuel System Components

High pressure components inside fuel pump 

module are not serviceable. Fuel pumps with 

high ethanol compatibility must be used. 

Engines are equipped with a special fl ex-fuel 

EFI fuel fi lter. See Maintenance Schedule.

Fuse Replacement

This engine has three (3) blade type automotive 

fuses. Replacement fuses must have same 

rating as blown fuse. Use fuse chart below to 

determine correct fuse.

Wire Color

Fuse Rating

2 Solid Red Wires

10-amp Fuse

1 Red Wire with Black Stripe
1 Red Wire with White Stripe

10-amp Fuse

2 Purple Wires

30-amp Fuse

Air Cleaner

NOTE:  Operating engine with loose or 

damaged air cleaner components 

could cause premature wear and 

failure. Replace all bent or damaged 

components.

NOTE:  Paper element cannot be blown out 

with compressed air.

Low-Profi le

Loosen knob and remove air cleaner cover.
Precleaner:
1. Remove precleaner from paper element.
2. Replace or wash precleaner in warm water 

with detergent. Rinse and allow to air dry.

3. Saturate precleaner with new engine oil; 

squeeze out excess oil.

4. Reinstall precleaner over paper element.
Paper Element:
1. Clean area around element. Remove wing 

nut, element cover, and paper element with 

precleaner.

2. Separate precleaner from element; service 

precleaner and replace paper element.

3. Check condition of rubber seal and replace if 

necessary.

4. Install new paper element on base; install 

precleaner over paper element; reinstall 

element cover and secure with wing nut. 

Reinstall air cleaner cover and secure with 

knob.

Heavy-Duty

1. Unhook retaining clips and remove end 

cap(s).

2. Check and clean inlet screen (if equipped).

Summary of Contents for Command PRO FCH749

Page 1: ...on KohlerEngines com Please review carefully as it provides your speci c rights and obligations To maintain compliance with applicable emission regulations exhaust system backpressure may not exceed...

Page 2: ...sconnect spark plug lead s 2 Disconnect negative battery cable from battery WARNING Carbon Monoxide can cause severe nausea fainting or death Avoid inhaling exhaust fumes Never run engine indoors or i...

Page 3: ...il Filter M Unique Flex Fuel EFI Fuel Filter N Low Pro le Air Cleaner O Air Cleaner Base P Paper Element Q Precleaner R Rubber Seal S Element Cover T Wing Nut U Air Cleaner Cover V Air Cleaner Knob W...

Page 4: ...g attempts Failure to follow these guidelines can burn out starter motor NOTE Upon start up a metallic ticking may occur Run engine for 5 minutes If noise continues run engine at mid throttle for 20 m...

Page 5: ...ating range indicator on dipstick Ensure engine is cool Clean oil ll dipstick areas of any debris 1 Remove dipstick wipe oil o a Push on cap reinsert dipstick into tube press completely down or b Thre...

Page 6: ...ny fuel grades above E85 are NOT approved and should NOT be used e ects of old stale or contaminated fuel are not warrantable NOTE When switching fuel grades ll up on partial tank run engine for at le...

Page 7: ...cylinder s Replace spark plug s and crank engine slowly to distribute oil 3 Disconnect negative battery cable 4 Store engine in a clean dry place Fuel System Components High pressure components inside...

Page 8: ...g Gap Maximum Angle of Operation full oil level FCH749 3 27 in 83 mm 2 72 in 69 mm 45 6 cu in 747 cc 1 7 2 0 U S qt 1 6 1 9 L 0 030 in 0 76 mm 25 FCV740 FCV749 Exceeding maximum angle of operation may...

Reviews: