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24 590 53 Rev. --

KohlerEngines.com

Troubleshooting

Do not attempt to service or replace major engine components, or any items that require special 

timing or adjustment procedures. This work should be performed by a Kohler authorized dealer.

Possible Cause

Problem

No 

Fuel

Improper 

Fuel

Dirt In 

Fuel Line

Broken 
Fusible 

Link

Dirty 

Debris 

Screen

Incorrect 
Oil Level

Engine 

Overload

Dirty Air 
Cleaner

Faulty 

Spark 

Plug

Will Not Start

Hard Starting

Stops Suddenly

Lacks Power

Operates Erratically

Knocks or Pings

Skips or Misfi res

Backfi res

Overheats

High Fuel 
Consumption

Engine Specifi cations

Model

Bore

Stroke Displacement Oil Capacity 

(Refi ll)

Spark Plug 

Gap

Maximum Angle 

of Operation 

(@ full oil level)*

FCH749

3.27 in. 

(83 mm)

2.72 in. 

(69 mm)

45.6 cu in. 

(747 cc) 

1.7-2.0 U.S. qt. 

(1.6-1.9 L)

0.030 in. 

(0.76 mm)

25°

FCV740
FCV749

*Exceeding maximum angle of operation may cause engine damage from insuffi  cient lubrication.
Additional specifi cation information can be found in service manual at KohlerEngines.com.
Any and all horsepower (hp) references by Kohler are Certifi ed Power Ratings and per SAE J1940 

& J1995 hp standards. Details on Certifi ed Power Ratings can be found at KohlerEngines.com.

Emission Control System

Exhaust Emission Control System for models FCH749, FCV740, and FCV749 is EM, O2S, ECM, 

MPI for U.S. EPA, California, and Europe.
NOTE:  Tampering with the engine and its emission control system voids the EPA Certifi cate of 

Conformity, ARB Executive Order, and EU type-approval.

© 2018 by Kohler Co. All rights reserved.

Summary of Contents for Command PRO FCH749

Page 1: ...on KohlerEngines com Please review carefully as it provides your speci c rights and obligations To maintain compliance with applicable emission regulations exhaust system backpressure may not exceed...

Page 2: ...sconnect spark plug lead s 2 Disconnect negative battery cable from battery WARNING Carbon Monoxide can cause severe nausea fainting or death Avoid inhaling exhaust fumes Never run engine indoors or i...

Page 3: ...il Filter M Unique Flex Fuel EFI Fuel Filter N Low Pro le Air Cleaner O Air Cleaner Base P Paper Element Q Precleaner R Rubber Seal S Element Cover T Wing Nut U Air Cleaner Cover V Air Cleaner Knob W...

Page 4: ...g attempts Failure to follow these guidelines can burn out starter motor NOTE Upon start up a metallic ticking may occur Run engine for 5 minutes If noise continues run engine at mid throttle for 20 m...

Page 5: ...ating range indicator on dipstick Ensure engine is cool Clean oil ll dipstick areas of any debris 1 Remove dipstick wipe oil o a Push on cap reinsert dipstick into tube press completely down or b Thre...

Page 6: ...ny fuel grades above E85 are NOT approved and should NOT be used e ects of old stale or contaminated fuel are not warrantable NOTE When switching fuel grades ll up on partial tank run engine for at le...

Page 7: ...cylinder s Replace spark plug s and crank engine slowly to distribute oil 3 Disconnect negative battery cable 4 Store engine in a clean dry place Fuel System Components High pressure components inside...

Page 8: ...g Gap Maximum Angle of Operation full oil level FCH749 3 27 in 83 mm 2 72 in 69 mm 45 6 cu in 747 cc 1 7 2 0 U S qt 1 6 1 9 L 0 030 in 0 76 mm 25 FCV740 FCV749 Exceeding maximum angle of operation may...

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