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It is of vital importance, before attempting to 
operate your engine, to read the general 
'SAFETY INSTRUCTIONS AND WARNINGS' 
section on pages 2-5 of this booklet and to strictly 
adhere to the advice contained therein.

Also, please study the entire contents of this 
instruction manual, so as to familiarize yourself 
with the controls and other features of the 
engine.

Keep these instructions in a safe place so that 
you may readily refer to them whenever 
necessary.

It is suggested that any instructions supplied 
with the model, radio control equipment, etc., 
are accessible for checking at the same time.

1

CONTENTS

SAFETY INSTRUCTIONS AND 

WARNINGS ABOUT YOUR O.S. ENGINE

NOTES ON INSTALLING,

COOLING-FAN AND CLUTCH

NOTES WHEN APPLYING AN ELECTRIC STARTER

INTRODUCTION, BEFORE STARTING

ENGINE PARTS NAME, 

FACTS ABOUT GLOWPLUGS

INSTALLING THE GLOWPLUG,

INSTALLATION OF THE ENGINE

CARBURETOR CONTROLS

STARTING, RUNNING-IN ("Breaking-in")

2-5

6-7

13-14

17-18

21-23

24

26

37

ADJUSTMENT

SUBSEQUENT READJUSTMENTS

CARBURETOR CLEANLINESS

ADJUSTMENT CHART

INSTALLATION OF THROTTLE SERVO

CARE AND MAINTENANCE

TROUBLE SHOOTING

ENGINE EXPLODED VIEW & PARTS LIST

CARBURETOR EXPLODED VIEW  & PARTS LIST

O.S. GENUINE PARTS & ACCESSORIES

THREE VIEW DRAWING

MEMO

32-33

7-8

9-12

18-20

36

27

15-16

25

28-31

34-35

38

Summary of Contents for MaX-37SZ-HRING

Page 1: ...quipment etc are accessible for checking at the same time 1 CONTENTS SAFETY INSTRUCTIONS AND WARNINGS ABOUT YOUR O S ENGINE NOTES ON INSTALLING COOLING FAN AND CLUTCH NOTES WHEN APPLYING AN ELECTRIC S...

Page 2: ...many other possibilities generally less obvious sources of danger but which under certain circumstances may also cause damage or injury 3 WARNINGS Never touch or allow any object to come into contact...

Page 3: ...ead down securely Take care that the glow plug clip or battery leads do not come into contact with rotating parts Adjust the throttle linkage so that the engine stops when the throttle stick and trim...

Page 4: ...engineering plastic and locks the crankshaft without risk of damage to any part of the engine Application is as follows Remove the crankcase rear cover plate from the engine and rotate the crankshaft...

Page 5: ...able for sport flight as well as 3D flight INTRODUCTION STANDARD ACCESSOIES Glow Plug No 8 Instruction manual Items necessary for starting Tools accessories etc The following items are necessary for o...

Page 6: ...ntact with the eyes or mouth Always store it in a clearly marked container and out of the reach of children Reminder Fuel Model engine fuel is also highly flammable Keep it away from open flame excess...

Page 7: ...Long Socket Wrench incorporates a special grip End Wrenches 8mm 13mm 14mm etc Needle Nose Pliers 13 ENGINE PARTS NAME Heatsink Head Carburetor Typr 20M Crankshaft Propeller nut Crankcase Glowplug Beam...

Page 8: ...ting the needle However plug life can be extended and engine performance maintained by careful use i e Apart from when actually burned out a plug may need to be replaced because it no longer delivers...

Page 9: ...tle this establishes the basic fuel air mixture strength This is then maintained by the carburetor s automatic mixture control system to cover the engine s requirements at reduced throttle settings Th...

Page 10: ...erous Approx 19 4 5 6 Checking the rotating direction of the starter Make sure that the starter rotates to the direction shown in the sketch If the direction is reverse reverse the leads on battery In...

Page 11: ...ining relatively large percentages of power boosting nitromethane operate at richer mixture settings than are needed for mild fuels and will therefore require the Needle Valve to be readjusted accordi...

Page 12: ...is flying at full throttle lf at full throttle acceleration is poor the H I J K L 23 exhaust unduly smoky and the model fails to reach expected straight line speed the mixture is too rich and the Need...

Page 13: ...e Valve setting The use of a different glowplug or changes to the mainrotor and its pitch angles may also require compensating carburetor readjustments CARBURETOR CLEANLINESS The correct functioning o...

Page 14: ...r approx 10 seconds then reopen throttle to observe transition Float the model Turn the Mixture Control Valve counter clockwise Idle OK Turn the Mixture Control Valve clockwise Lean mixture Rich mixtu...

Page 15: ...refueling container will prevent the entry of foreign material into the fuel tank It is also recommended that a good in line filter be installed between the tank and carburetor 1 Finally injectsomeaft...

Page 16: ...ce if necessary Incorrect carburetor settings Return the needle valve and mixture control valve to basic position Incorrect servo linkage Re linkage after setting servo at neutral Reverse rotating dir...

Page 17: ...or disconnected Check the connections and secure them Fuel tubing from tank to is split or broken Replace the tubing 31 Symptom Cause Corrective action Symptom Cause Corrective action Poor response D...

Page 18: ...2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Description Code No No Screw Set Cover Plate Gasket Set Crankshaft Crankshaft Bearing Rear Crankcase Crankshaft Bearing Front Thrust Washer Propeller Nut Carbu...

Page 19: ...ly Throttle Lever Retaining Screw 2pcs Carburetor Rotor Carburetor Body Rotor Guide Screw Needle Valve Assembly Needle Assembly O Ring 2pcs Needle Valve Holder Assembly Needle Valve Holder Ratchet Spr...

Page 20: ...tion for improvement without notice GLOWPLUG DRIVE HUB CRANKSHAFT CLAMP M2 6x7 CAP SCREW SET 10pcs 23408000 79871020 37 THREE VIEW DRAWING Displacement Bore Stroke Practical R P M Power output Weight...

Page 21: ...ight 2004 by O S Engines Mfg Co Ltd All rights reserved Printed in Japan 60091520 010603 TEL 06 6702 0225 FAX 06 6704 2722 6 15 3 Chome Imagawa Higashisumiyoshi ku Osaka 546 0003 Japan URL http www os...

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