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Kohler APM802, Installation Instructions Manual

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Kohler APM802 Installation Instructions Manual Download Page 38

38

TT-1625 7/17

Figure 59

RSA III Wiring Diagram GM62554C-J

Summary of Contents for APM802

Page 1: ...tery such as the engine starting battery AC adaptor kit GM62466 KP1 is available when NFPA is not required The front panel decals include areas that can be used to identify user selected fault inputs...

Page 2: ...features of the RSA III If the RSA III is used with an Ethernet communication network order Modbusr Ethernet converter GM41143 KP2 and refer to TT 1405 Converters Connections and Controller Setup for...

Page 3: ...or EPS supplying load Note Some controllers have programmable digital outputs that can be programmed to common faults and wired to user inputs 1 through 5 These inputs will activate the horn only if t...

Page 4: ...rt A USB port located on the front panel allows user setup of the RSA III using a PC and SiteTecht software LEDs There are up to 33 LED indicators on the non ATS model up to 41 LED indicators on the s...

Page 5: ...Input 2 Warning Yellow SF Green Green or Off Green Off Off Off User Input 2 Shutdown Red FF Green Green or Off Green Off On On User Input 3 Warning Yellow SF Green Green or Off Green Off Off Off User...

Page 6: ...Terminal 32 on the DEC 3 provides the following ten common faults D Auxiliary Warning D Generator Switch Not In Auto D High Engine Temperature Shutdown D High Engine Temperature Warning D Low Water T...

Page 7: ...oolant level switch on remote radiator models Low Coolant Temperature Yellow LED flashes when optional engine block heater malfunctions and or engine coolant temperature is too low Requires prealarm s...

Page 8: ...ng or Flush Mounting capability is standard This document includes installation information for both surface and flush mount models Safety Precautions Observe the following safety precautions while in...

Page 9: ...Makerr 8000 Controller Hot surfaces CAUTION APM802 Controller Heater Hazardous voltage Will cause severe injury or death This equipment must be installed and serviced by qualified electrical personnel...

Page 10: ...odel go to step 3 Note If the communication module board GM49791 1 is already installed because GM91356 S4 S5 or S6 kit was ordered installed go to step 5 Otherwise remove GM49791 2 interface with gau...

Page 11: ...91 2 gauge driver board was previously installed connect P10 to the communication module board to drive coolant temperature and oil pressure gauges on the DEC 3 controller 8 Lead GM35318 connecting T2...

Page 12: ...ine connector to the communication module board P9 connector The connector is polarized and mates in one position only 4 2 Attach the 10 position ribbon cable GM21340 to the communication module board...

Page 13: ...tions are defined in Figure 12 and include D User Input 1 remote D User Input 2 remote Note User input 3 is reserved for high battery voltage as outlined in step 4 4 Document the user selected inputs...

Page 14: ...14 TT 1625 7 17 Figure 15 Remote Serial Annunciator Dimension Print ADV 8661A...

Page 15: ...TT 1625 7 17 15 Figure 16 Remote Serial Annunciator Dimension Print ADV 8661B modified...

Page 16: ...ed in the wall 5 3 2 Create an opening in the wall for the electrical wiring from the master RSA III to the controller communications and power supply The wall opening must allow for the wiring of the...

Page 17: ...d conduit connector or bushing Temporarily install the RSA III front panel assembly to be sure the hole location with bushing or conduit connector does not interfere with attaching the RSA III front p...

Page 18: ...re 20 RSA III Circuit Board GM86125 Connectors The RSA III has the following wiring and selections D P27 6 pin RS 485 connections communication between controller and RSA III master See step 6 3 D P27...

Page 19: ...ition only See Figure 22 for a typical RS 485 connection Communication between RSA III Master and RSA III Slave Figure 23 shows the master slave RS 485 connections and Figure 20 shows the RSA III with...

Page 20: ...d Shield Note When using RS 485 communication cable connect the shield wire at the RSA III P27 connection but not at the APM802 controller TB10 connection Figure 26 APM802 RS 485 Connections on TB10 D...

Page 21: ...end but not at both ends Figure 30 DEC 3000 P21 RS 485 Connections DEC 3500 Controller Figure 31 shows the DEC 3500 controller with TB12 location and Figure 32 shows the RS 485 connections 1 TB12 con...

Page 22: ...shield wire at either end but not at both ends Figure 33 DEC 550 and DEC 6000 Controllers P20 RS 485 Connections TT 1377 1 Main circuit board top view 2 P21 for KBus RS 485 communication connection 3...

Page 23: ...plug 294619 included and plug into the RSA III circuit board The Euroblock connector is polarized and attaches in one position only Each RSA III is shipped with a termination resistor in the NON TERMI...

Page 24: ...tion at the engine ground Do not use terminals 42A and 2 on the controller connection kit terminal strip The battery positive lead should be fuse protected AC adapter kit GM62466 KP1 is available to s...

Page 25: ...as the RSA III circuit board When the slave RSA III is not the only item on the network use the isolated connection where the RS 485 cable shield and ground leads are connected but not grounded to th...

Page 26: ...o user defined digital input selection is available at the RSA III slave s Controller User Input 4 User Input 5 Master RSA III Local P42 1 user selectable P42 2 ground P42 3 user selectable P42 4 grou...

Page 27: ...1 D7 2 D8 3 D10 Figure 46 RSA III Remote User Inputs with DEC 550 and DEC 6000 Controllers 6 12 DEC 8000 Controllers only For the user defined digital inputs 1 to 5 on the RSA III use the controller b...

Page 28: ...lation Proceed to either Step 7 1 Surface mount RSA III final installation or Step 7 2 Flush mount RSA III final installation 7 1 Surface mount RSA III final installation 7 1 1 Mount the RSA III box t...

Page 29: ...with red controller board or 2 03 or higher with blue controller board 8 4 Replace the controller cover and hardware 9 Restore the generator set to service 9 1 Place the generator set master switch i...

Page 30: ...DEC 3000 DEC 3500 controllers for the remote serial annunciator The Decision Makerr 3000 and 3500 controllers default to a 19200 baud rate and to a Modbusr address 1 If the Modbusr settings need to be...

Page 31: ...TT 1625 7 17 31 Figure 53 RSA III Generator Set and ATS Setup on SiteTecht Sample Screen...

Page 32: ...the four fields D Connected GenSet d Product d Address d Timeout D Connected ATS d Connected d Product d Address d Timeout D Connected Annunciator 1 d Product d Address d Timeout D Connected Annunciat...

Page 33: ...ciator 4 Product none See Annunciator List Connected Slave Annunciator 4 Address 6 If RSA 1000 then 247 1 247 Connected Slave Annunciator 4 Timeout 45 seconds w 1 120 seconds Connected Slave Annunciat...

Page 34: ...dresses based on the range of 1 247 In addition each field creates addresses for each of the RSA III slaves Up to five slaves can be driven by one RSA III master The Modbusr Timeout period is separate...

Page 35: ...TP 6914 Industrial or TP 6861 Marine Wiring diagram for the respective generator set Remote Generator Set Decision Makerr 6000 6 11 TP 6750 Wiring diagram for the respective generator set Remote Gene...

Page 36: ...36 TT 1625 7 17 Figure 57 RSA III Wiring Diagram GM62554A J...

Page 37: ...TT 1625 7 17 37 Figure 58 RSA III Wiring Diagram GM62554B J...

Page 38: ...38 TT 1625 7 17 Figure 59 RSA III Wiring Diagram GM62554C J...

Page 39: ...TT 1625 7 17 39 Figure 60 RSA III Wiring Diagram GM62554D J...

Page 40: ...40 TT 1625 7 17 Figure 61 RSA III Wiring Diagram GM62554E J...

Page 41: ...TT 1625 7 17 41 Figure 62 RSA III Wiring Diagram GM62554F J...

Page 42: ...42 TT 1625 7 17 Figure 63 RSA III Wiring Diagram GM62554G J...

Page 43: ...TT 1625 7 17 43 Figure 64 RSA III Interconnection Diagram ADV 6990A H...

Page 44: ...44 TT 1625 7 17 Figure 65 RSA III Interconnection Diagram ADV 6990B H...

Page 45: ...n GM62619 GM62619 GM62619 GM62619 GM62619 GM62619 GM62619 GM62619 GM62619 1 Euroblock plug 8 position GM62699 GM62699 GM62699 GM62699 GM62699 GM62699 GM62699 GM62699 GM62699 1 Bezel GM85134 GM85134 GM...

Page 46: ...46 TT 1625 7 17 Notes...

Page 47: ...TT 1625 7 17 47 Notes...

Page 48: ...stems Asia Pacific Headquarters 7 Jurong Pier Road Singapore 619159 Phone 65 6264 6422 Fax 65 6264 6455 Availability is subject to change without notice Kohler Co reserves the right to change the desi...

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