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Safety Precautions (iB-Cyclone)

Always read these precautions carefully before use. 

Before selecting and using the products, please read all the Safety Precautions carefully to ensure proper product use. 
The Safety Precautions described below are to help you use the product safely and correctly, and to prevent injury or damage to you, other people, and assets. 
Always adhere to the following safety regulations: ISO4414 (Pneumatic fluid power - General rules and safety requirements for systems and their components) and 
JIS B 8370 (General rules relating to systems). 

Warning 

WARNING

 This product was designed and manufactured for use in general industrial machinery.

  When selecting and handling equipment, the system designer or another person with sufficient knowledge and experience should always read the Safety 

Precautions, catalog, User's Manual and other literature before commencing operation. Improper handling is dangerous. 

  After reading the Instruction Manual, catalog, and other documentation, always store them in a location that allows easy availability for reference to users of 

this product.

  Whenever transferring or lending the product to another person, always attach the catalog, instruction manual, and other information to the product where 

they are easily visible in order to ensure that the new user can use the product safely and properly.

 The danger, warning and caution items listed under these Safety Precautions do not cover all possible contingencies. Read the catalog and instruction 

manual carefully, and always keep safety first.

Warning

Indicates situations that can be clearly predicted as dangerous. 
Failure to avoid the situation creates the risk of death or serious injury. 
It could also result in damage or destruction of assets. 

WARNING

Indicates situations that, while not immediately dangerous, could become dangerous. 
Failure to avoid the situation creates the risk of death or serious injury. 
It could also result in damage or destruction of assets. 

CAUTION

Indicates situations that, while not immediately dangerous, could become dangerous. 
Failure to avoid the situation creates the risk of minor or semi-serious injury. 
It could also result in damage or destruction of assets. 

ATTENTION

While there is little chance of injury, this content refers to points that should be observed for appropriate use of the product. 

The directions are ranked according to degree of potential danger or damage: 

DANGER!

WARNING!

CAUTION!

, and 

ATTENTION!

Do not use the product for the purposes listed below:

1.  Medical equipment related to maintenance or management of human 

lives or bodies. 

2.  Machines or equipment designed for the purpose of moving or 

transporting people. 

3.  Critical safety components in mechanical devices. 

This product has not been planned or designed for purposes that require 
high levels of safety. Using the product in any of the ways described 
above creates the risk of loss of human life. 

Do not use the product in locations with or near dangerous substances 
such as flammable or ignitable substances. This product is not  
explosion-proof. Doing so creates the risk of ignition and fire. 

When mounting the product and workpiece, always firmly support and 
secure them in place. Falling, dropping, or abnormal operation of the 
product creates the risk of personal injury. 

Never attempt to modify the product. Abnormal operation can lead to injury.

Never attempt inappropriate disassembly, assembly, or repair of the 
product relating to basic construction, or to its performance or functions. 
This can lead to injury, etc. 

While the product is in operation, avoid touching it with your hands or 
otherwise approaching too close except for specified operations. Also, do 
not attempt to make any adjustments to internal or attached 
mechanisms, or to perform any type of adjustment (disconnecting tubes 
or sealed plugs, adjustment of the product's mounting position, etc.) 
while the product is in operation.

Falling, dropping, or abnormal operation of the product creates the risk of 
personal injury.

Because KOGANEI products are designed for use under a wide variety 
of conditions, decisions concerning conformance with a particular system 
should be made upon the careful evaluation of a person in charge of 
system design. 
Assurances concerning expected system performance and safety are the 
responsibility of the designer who decides system conformity. Be sure to 
use the latest catalogs and technical materials to study and evaluate 
specification details, to consider the possibility of machine breakdown, 
and to configure a system that ensures fail-safe safety and reliability.

Do not use the product in excess of its specification range. Doing so 
creates the risk of product breakdown, loss of function, or damage. It 
could also drastically reduce operating life. 

Before supplying air to the device and before starting operation, always 
conduct a safety check of the area of machine operation. Unintentional 
supply of air creates the risk of injury due to contact with moving parts.

Do not allow the product to be thrown into fire. Doing so creates the risk 
of explosion, resulting in the release of toxic gasses. 

Do not sit on the product, place your foot on it, or place other objects on 
it. Doing so creates the risk of injury due to tripping or the product tipping 
over or falling, resulting in product damage and abnormal, erratic, or 
runaway operation.

Before conducting maintenance, inspection, repair, replacement, or any 
other similar procedure, always completely cut off all air connections and 
confirm that residual pressure inside the product or in piping connected 
to the product is atmospheric pressure. In particular, be aware that 
residual air will still be in the compressor or storage tank.

The actuator may move abruptly if residual air pressure remains inside 
the piping, causing injury.

Use safety circuits or create system designs that prevent damage to 
machinery or injury to personnel when the machine is shut down due to 
an emergency stop or electrical power failure.

Always check the catalog and other reference materials for correct 
product piping. Improper piping creates the risk of abnormal operation of 
the actuator.

When the device not used for long periods (over 30 days), it is possible 
that the contacting parts may have become stuck leading to slow 
operation or sudden movements, and it will creates the risk of injury. 
Check for proper operation a minimum of once every 30 days. 

Do not use the product at the beach in direct sunlight, near mercury 
lamp, or near equipment that generates ozone. Ozone causes rubber 
components to deteriorate resulting in reduced performance, or a 
limitation or stop of functions.

Do not use any type of medium that is not specifically stipulated in the 
specifications. Using a non-specified medium could lead to short term loss 
of function, sudden degradation of performance, and a reduced operating 
life.

In initial operations after the equipment has been idle for 48 hours or 
more, or has been in storage, there is a possibility that contacting parts 
may have become stuck, resulting in equipment operation delays or in 
sudden movements. Before these initial operations, always run a test to 
check that operating performance is normal.

Summary of Contents for iB-Cyclone IBCY30 Series

Page 1: ...ISO 9001 ISO 14001 Catalog No BK E0007 PAT PEND Introducing the high speed cyclone type water separator Conceptual image of water separation Products are RoHS compliant ...

Page 2: ...erformance in a wide range of flow rates Wide range of flow rates Specifications for ozone resistance NCU specifications copper free compatible as standard Compatible in a wide range of environments High speed cyclone water separator uses the power of centrifugal separation patent pending Cyclone system PAT PEND Removing water droplets using high speed cyclone Introducing the high speed cyclone type ...

Page 3: ...d solids for iB Cyclone use Variations and Options Auto drain type NO Normally open NC Normally closed Drain cock with fitting 100 90 80 70 60 50 40 0 500 Flow rate ℓ min ANR Water separation characteristics applied pressure 0 5 Mpa 73 psi 1000 1500 2000 Water separation ratio Drain filter DF300 conventional product iB Cyclone IBCY40 Drain filter DF600 conventional product 1ℓ min 0 0353 ft3 min Th...

Page 4: ...e or functions This can lead to injury etc While the product is in operation avoid touching it with your hands or otherwise approaching too close except for specified operations Also do not attempt to make any adjustments to internal or attached mechanisms or to perform any type of adjustment disconnecting tubes or sealed plugs adjustment of the product s mounting position etc while the product is...

Page 5: ...roduct by climbing on it using it as a scaffold or placing objects on top of it Doing so creates the risk of damage to or breakage of the product resulting in operational shutdown or degraded performance Always be sure to post an operation in progress sign during installation adjustment or other operations to avoid unintended air supply Unintentional supplying of air can cause sudden operation and...

Page 6: ...ment and vibration are easily transmitted from steel or non flexible piping place a flexible hose between the product and the piping to prevent this from affecting the product Flow mark Main unit IBCY30 IBCY40 IBCY50 IN OUT IN OUT Connecting thread 1 8 1 4 3 8 1 2 Torque 7 9 5 2 6 6 12 14 8 9 10 3 22 24 16 2 17 7 28 30 20 7 22 1 N m ft lbf Recommended tightening torque 1 Install in a location wher...

Page 7: ...e that is under 5 m 16 4 ft 3 If you are using the auto drain type the water that collects on the primary side is flushed all at once If collected water exceeds the maximum level in the right of the diagram below it could lead to a malfunction Be careful that it does not exceed the maximum level 1 Dust collecting in the whirling air components reduces the separation function If this happens disass...

Page 8: ... the drain knob counterclockwise See page for details When the level of water in the bowl reaches a specified level the float lifts and the water automatically drains Note 1 Supply pressure is needed to operate the auto drain A minimum of 0 15 MPa 22 psi is needed for the supply pressure 2 Water can be drained manually by turning the drain knob counterclockwise See page for details Draining water co...

Page 9: ...chloroethylene carbon tetrachloride Organic solvents for metal cleaning trichlene tetrachloroethylene carbon tetrachloride Chlorinated aromatic hydrocarbons Chlorobenzene dichlorobenzene benzene hexachloride BHC Agricultural chemicals Petroleum components Solvent naphtha gasoline Fuel Alcohol Methyl alcohol ethyl alcohol cyclohexanol benzyl alcohol Anti freezing agents Phenol Carbolic acid cresol ...

Page 10: ...4 Bracket Blank No bracket B With bracket Drain cock specifications A NO type auto drain drain cock C NC type auto drain drain cock N Drain cock with fitting Drain cock specifications A NO type auto drain drain cock C NC type auto drain drain cock N Drain cock with fitting Body size 30 for IBCY30 40 for IBCY40 50 for IBCY50 Body size 30 for IBCY30 40 for IBCY40 50 for IBCY50 Maintenance parts Orde...

Page 11: ...0 1MPa 0 1MPa 0 3MPa 0 3MPa 0 3MPa 0 3MPa 0 3MPa 0 3MPa 0 3MPa 0 5MPa 0 5MPa 0 5MPa 0 5MPa 0 5MPa 0 5MPa 0 5MPa 0 7MPa 0 7MPa 0 7MPa 0 7MPa 0 7MPa 0 7MPa 0 7MPa 0 1MPa 0 3MPa 0 5MPa 0 7MPa 0 100 200 0 500 1500 1000 ℓ min ANR mℓ min mℓ min Flow rate 0 100 200 0 1000 3000 2000 ℓ min ANR Flow rate 0 100 200 300 300 0 1000 3000 2000 ℓ min ANR mℓ min mℓ min Flow rate 0 100 200 0 500 2500 1000 1500 2000...

Page 12: ...34 175 6 89 165 6 50 IBCY30 01 Rc1 8 IBCY30 02 Rc1 4 38 1 50 35 1 38 19 0 75 19 0 75 φ4 5 0 177 D R A I N φ4 5 0 177 32 1 26 25 0 98 29 1 14 6 5 0 256 179 7 05 175 6 89 189 7 44 45 1 77 IBCY40 01 Rc1 8 IBCY40 02 Rc1 4 IBCY40 03 Rc3 8 Maintenance space 40 1 57 or over I N OUT 40 1 57 50 1 97 22 5 0 886 35 1 38 D R A I N φ4 5 0 177 ...

Page 13: ...07 I N OUT 35 1 38 54 2 13 27 1 06 IBCY50 02 Rc1 4 IBCY50 03 Rc3 8 IBCY50 04 Rc1 2 Maintenance space 50 1 97 or over D R A I N φ4 5 0 177 5 0 20 5 5 0 217 36 1 42 32 1 26 24 0 94 14 0 55 6 5 0 256 φ 2 8 1 1 0 54 5 2 15 35 1 38 52 5 2 067 50 1 97 2 0 08 3 34 1 34 7 0 28 M28 1 5 Mounting ring Bracket ...

Page 14: ... Memo ...

Page 15: ...nufacturers even though such items may have been included as the components The specifications are subject to change without notice Limited Warranty KOGANEI CORP warrants its products to be free from defects in material and workmanship subject to the following provisions The warranty period is 180 days from the date of delivery If a defect in material or workmanship is found during the warranty pe...

Page 16: ...gda Venture Building No 1 Lane 600 Tianshan Road Shanghai 200051 China Tel 86 21 6145 7313 Fax 86 21 6145 7323 KOGANEI KOREA CO LTD KT G Cosmo Bldg 3F 40 13 Maesanno 2 ga Paldal gu Suwon si Gyeonggi do 442 847 Korea Tel 82 31 246 0414 Fax 82 31 246 0415 KOGANEI PORNCHAI CO LTD 3300 90 Tower B Elephant Tower 16th Fl Phaholyothin Road Chomphon Chatuchak Bangkok 10900 Thailand Tel 66 2 937 4250 Fax 6...

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