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Assembly method 

Reassemble according to the following procedure. 

  

Insert the fins into the conical tube and press them in with your hand. 

  

Attach a new o-ring (small) to the pass tube. 

 

 Fit the pass tube to the fins (fit it so it touches the seating of the fins). 

 

 Replace the two o-rings (large) and connect the conical tube to the main 
unit. 

Periodic maintenance 

1.  

Do periodic inspections to look for cracks, scratches, or other 
deterioration in the bowl (clear plastic part). 

2.  

If you find any cracks, scratches, or other deterioration, replace the bowl 
with a new one, because it may cause a breakdown. See page 

 for 

information about ordering bowls. 

3.  

Replace the bowl with a new one if it becomes dirty or the transparency 
is reduced. To wash the bowl, use diluted household neutral detergent to 
wash it and then rinse it off with water. 

4.  

Remove and replace the bowl as shown in the diagram below (release all 
pressure from inside the product before starting work). 

1.  

If the volume of water is greater than that shown in the left side diagram 
below, the water removal function is greatly reduced. Be sure to drain 
before the water volume reaches the level shown in the left side diagram 
below. Turn the drain cock with your hand in the case. 

2.  

A tube with an inner diameter of 

φ

4 [0.157 in] can be attached to the 

drain cock. Make sure the drain cock is closed (locked) before attaching 
the tube. Do not allow tubing to become severely bent or twisted in the 
vicinity of the fitting. Lateral force may damage the fitting. Do not point the 
pipe upward and use a pipe that is under 5 m [16.4 ft]. 

3.  

If you are using the auto-drain type, the water that collects on the primary 
side is flushed all at once. If collected water exceeds the maximum level 
in the right of the diagram below, it could lead to a malfunction. Be careful 
that it does not exceed the maximum level.

1.  

Dust collecting in the whirling air components reduces the separation 
function. If this happens, disassemble and wash the product to remove 
the dust as shown in the diagram below (release all pressure from inside 
the product before starting work).

2.  

Use a Seal Kit to replace the o-rings when reassembling the whirling air 
components. See page 

 for information about ordering Seal Kits. 

Bowl 

Drain cock 

Whirling air components 

O-ring (large) 

O-ring (large) 

O-ring (small) 

Whirling air 
components 

O-ring (large)

O-ring (large)

Rotating components

O-ring (small)

Pass tube

Fins

Conical tube

Main unit

1

2

3

4

Position of hole in conical tube

Assemble so hole in conical 
tube is in position shown in the 
diagram. 

For 

IBCY30

IN

OUT

Lower

1

2

Turn counterclockwise

Bowl 

Turn clockwise to 
screw in 

Removing the bowl 

Attaching the bowl 

Guard button

Rotate until the 
guard button 
clicks and locks 
to the upper side. 

Water

Maximum 
level of water

Draining water

Shut

Close

 Note 2

Open

 Note 1

Tube

Pipe cannot point 
upward 

Drain cock 

For auto-drain  
type 

For 

-N

Note 1:  Do not turn the drain cock 

more than 100

°

 when 

opening it. Doing so may 
damage the drain cock.

2:  When closing the drain cock, 

rotate it firmly until it clicks 
and locks. 

Note:  Cut the end of the tube connected to 

the fitting straight across, and insert 
completely and securely as shown in the 
diagram. Also, after installing it, lightly pull 
it to confirm that it does not come out. 

Water

Maximum 
level of water

Summary of Contents for iB-Cyclone IBCY30 Series

Page 1: ...ISO 9001 ISO 14001 Catalog No BK E0007 PAT PEND Introducing the high speed cyclone type water separator Conceptual image of water separation Products are RoHS compliant ...

Page 2: ...erformance in a wide range of flow rates Wide range of flow rates Specifications for ozone resistance NCU specifications copper free compatible as standard Compatible in a wide range of environments High speed cyclone water separator uses the power of centrifugal separation patent pending Cyclone system PAT PEND Removing water droplets using high speed cyclone Introducing the high speed cyclone type ...

Page 3: ...d solids for iB Cyclone use Variations and Options Auto drain type NO Normally open NC Normally closed Drain cock with fitting 100 90 80 70 60 50 40 0 500 Flow rate ℓ min ANR Water separation characteristics applied pressure 0 5 Mpa 73 psi 1000 1500 2000 Water separation ratio Drain filter DF300 conventional product iB Cyclone IBCY40 Drain filter DF600 conventional product 1ℓ min 0 0353 ft3 min Th...

Page 4: ...e or functions This can lead to injury etc While the product is in operation avoid touching it with your hands or otherwise approaching too close except for specified operations Also do not attempt to make any adjustments to internal or attached mechanisms or to perform any type of adjustment disconnecting tubes or sealed plugs adjustment of the product s mounting position etc while the product is...

Page 5: ...roduct by climbing on it using it as a scaffold or placing objects on top of it Doing so creates the risk of damage to or breakage of the product resulting in operational shutdown or degraded performance Always be sure to post an operation in progress sign during installation adjustment or other operations to avoid unintended air supply Unintentional supplying of air can cause sudden operation and...

Page 6: ...ment and vibration are easily transmitted from steel or non flexible piping place a flexible hose between the product and the piping to prevent this from affecting the product Flow mark Main unit IBCY30 IBCY40 IBCY50 IN OUT IN OUT Connecting thread 1 8 1 4 3 8 1 2 Torque 7 9 5 2 6 6 12 14 8 9 10 3 22 24 16 2 17 7 28 30 20 7 22 1 N m ft lbf Recommended tightening torque 1 Install in a location wher...

Page 7: ...e that is under 5 m 16 4 ft 3 If you are using the auto drain type the water that collects on the primary side is flushed all at once If collected water exceeds the maximum level in the right of the diagram below it could lead to a malfunction Be careful that it does not exceed the maximum level 1 Dust collecting in the whirling air components reduces the separation function If this happens disass...

Page 8: ... the drain knob counterclockwise See page for details When the level of water in the bowl reaches a specified level the float lifts and the water automatically drains Note 1 Supply pressure is needed to operate the auto drain A minimum of 0 15 MPa 22 psi is needed for the supply pressure 2 Water can be drained manually by turning the drain knob counterclockwise See page for details Draining water co...

Page 9: ...chloroethylene carbon tetrachloride Organic solvents for metal cleaning trichlene tetrachloroethylene carbon tetrachloride Chlorinated aromatic hydrocarbons Chlorobenzene dichlorobenzene benzene hexachloride BHC Agricultural chemicals Petroleum components Solvent naphtha gasoline Fuel Alcohol Methyl alcohol ethyl alcohol cyclohexanol benzyl alcohol Anti freezing agents Phenol Carbolic acid cresol ...

Page 10: ...4 Bracket Blank No bracket B With bracket Drain cock specifications A NO type auto drain drain cock C NC type auto drain drain cock N Drain cock with fitting Drain cock specifications A NO type auto drain drain cock C NC type auto drain drain cock N Drain cock with fitting Body size 30 for IBCY30 40 for IBCY40 50 for IBCY50 Body size 30 for IBCY30 40 for IBCY40 50 for IBCY50 Maintenance parts Orde...

Page 11: ...0 1MPa 0 1MPa 0 3MPa 0 3MPa 0 3MPa 0 3MPa 0 3MPa 0 3MPa 0 3MPa 0 5MPa 0 5MPa 0 5MPa 0 5MPa 0 5MPa 0 5MPa 0 5MPa 0 7MPa 0 7MPa 0 7MPa 0 7MPa 0 7MPa 0 7MPa 0 7MPa 0 1MPa 0 3MPa 0 5MPa 0 7MPa 0 100 200 0 500 1500 1000 ℓ min ANR mℓ min mℓ min Flow rate 0 100 200 0 1000 3000 2000 ℓ min ANR Flow rate 0 100 200 300 300 0 1000 3000 2000 ℓ min ANR mℓ min mℓ min Flow rate 0 100 200 0 500 2500 1000 1500 2000...

Page 12: ...34 175 6 89 165 6 50 IBCY30 01 Rc1 8 IBCY30 02 Rc1 4 38 1 50 35 1 38 19 0 75 19 0 75 φ4 5 0 177 D R A I N φ4 5 0 177 32 1 26 25 0 98 29 1 14 6 5 0 256 179 7 05 175 6 89 189 7 44 45 1 77 IBCY40 01 Rc1 8 IBCY40 02 Rc1 4 IBCY40 03 Rc3 8 Maintenance space 40 1 57 or over I N OUT 40 1 57 50 1 97 22 5 0 886 35 1 38 D R A I N φ4 5 0 177 ...

Page 13: ...07 I N OUT 35 1 38 54 2 13 27 1 06 IBCY50 02 Rc1 4 IBCY50 03 Rc3 8 IBCY50 04 Rc1 2 Maintenance space 50 1 97 or over D R A I N φ4 5 0 177 5 0 20 5 5 0 217 36 1 42 32 1 26 24 0 94 14 0 55 6 5 0 256 φ 2 8 1 1 0 54 5 2 15 35 1 38 52 5 2 067 50 1 97 2 0 08 3 34 1 34 7 0 28 M28 1 5 Mounting ring Bracket ...

Page 14: ... Memo ...

Page 15: ...nufacturers even though such items may have been included as the components The specifications are subject to change without notice Limited Warranty KOGANEI CORP warrants its products to be free from defects in material and workmanship subject to the following provisions The warranty period is 180 days from the date of delivery If a defect in material or workmanship is found during the warranty pe...

Page 16: ...gda Venture Building No 1 Lane 600 Tianshan Road Shanghai 200051 China Tel 86 21 6145 7313 Fax 86 21 6145 7323 KOGANEI KOREA CO LTD KT G Cosmo Bldg 3F 40 13 Maesanno 2 ga Paldal gu Suwon si Gyeonggi do 442 847 Korea Tel 82 31 246 0414 Fax 82 31 246 0415 KOGANEI PORNCHAI CO LTD 3300 90 Tower B Elephant Tower 16th Fl Phaholyothin Road Chomphon Chatuchak Bangkok 10900 Thailand Tel 66 2 937 4250 Fax 6...

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