background image

Always observe the following items.

1.

  When using this product in pneumatic systems, always use genuine 

KOGANEI parts or compatible parts (recommended parts). 

 

When conducting maintenance and repairs, always use genuine 
KOGANEI parts or compatible parts (recommended parts). 

 

Always observe the prescribed methods and procedures. 

2.

  Never attempt inappropriate disassembly or assembly of the product 

relating to basic configurations, or its performance or functions. 

KOGANEI shall not be held responsible for any problems that occur as a 
result of these items not being properly observed.

Other

ATTENTION

When considering the possibility of using this product in situations or 
environments not specifically noted in the Catalog or Instruction Manual, 
or in applications where safety is an important requirement such as in an 
aircraft facility, combustion equipment, leisure equipment, safety 
equipment, and other places where human life or assets may be greatly 
affected, take adequate safety precautions such as the application with 
enough margins for ratings and performance or fail-safe measures. Be 
sure to consult us with such applications. 

Always check the catalog and other reference materials for product 
piping.

Use a protective cover and other means to ensure that the operating 
parts of mechanical devices are isolated and do not come into direct 
contact with human bodies.

Do not configure control of the system in a way that could cause 
workpieces to fall due to power failure.

Configure control of the system to prevent workpieces, and other items 
from falling due to power failure or by emergency stop of mechanical 
devices. 

When handling the product, wear protective gloves, safety glasses, 
safety shoes etc.

When the product can no longer be used or is no longer necessary, 
dispose of it appropriately as industrial waste.

Pneumatic equipment can exhibit degraded performance and function 
over its operating life. Always conduct daily inspections of the pneumatic 
equipment, and confirm that all requisite system functions are satisfied, 
to prevent accidents from happening. 

For inquiries about the product, contact your nearest KOGANEI sales 
office or the KOGANEI overseas group. The addresses and telephone 
numbers are shown on the back cover of this catalog. 

CAUTION

When mounting the product, leave room for adequate working space 
around it. Failure to do so will make it more difficult to conduct daily 
inspections or maintenance, which could eventually lead to system 
shutdown or damage to the product. 

Do not scratch, dent, or deform the product by climbing on it using it as a 
scaffold, or placing objects on top of it. Doing so creates the risk of 
damage to or breakage of the product, resulting in operational shutdown 
or degraded performance.

Always be sure to post an 

operation in progress

 sign during installation, 

adjustment, or other operations, to avoid unintended air supply. 
Unintentional supplying of air can cause sudden operation and may 
result in injury.

Use in extremely dry air under temperatures lower than -20

°

C [-4

°

F] may 

affect the quality of the lubricating oil used. This creates the risk of 
degraded performance, loss of function, or other problems.

Warranty and General Disclaimer

1.

 Warranty Period

     KOGANEI warrants this product for a period of no more than 180 

days after it is purchased.

2.

 Scope of Warranty and General Disclaimer

(1)  The KOGANEI product warranty covers individual products. When a 

product purchased from KOGANEI or from an authorized KOGANEI 
dealer or KOGANEI distributor malfunctions during the warranty 
period in a way that is found to be attributable to KOGANEI 
responsibility, KOGANEI will repair or replace the product free of 
charge. Even if a product is still within the warranty period, its 
durability is determined by its operation cycles and other factors. 
Contact your nearest KOGANEI sales office or the KOGANEI 
overseas group for details.

(2)  KOGANEI shall not be held responsible for any losses or for any 

damage to other machinery caused by breakdown, loss of 
function, or loss of performance of KOGANEI products.

(3)  KOGANEI shall not be held responsible for any losses due to use 

or storage of the product in a way that is outside of the product 
specifications prescribed in KOGANEI catalogs and the instruction 
manual, and/or due to actions that violate the mounting, 
installation, adjustment, maintenance and other safety 
precautions.

(4)  KOGANEI shall not be held responsible for any losses caused by 

breakdown of the product due to factors outside the responsibility 
of KOGANEI, including but not limited to fire, natural disaster, the 
actions of third parties, and intentional actions or errors by you.

Do not use the product in locations that are subject to direct sunlight 
(ultraviolet rays); locations with high humidity and temperature, dust, salt, 
or iron powder. Do not use fluids in the product or use the product in an 
environment that includes corrosive fluids such as organic solvents, 
phosphate ester type hydraulic oil, sulfur dioxide, chlorine gas, acids, etc. 
It could lead to early shutdown of some functions, a sudden degradation 
of performance, and a reduced operating life. For information about 
materials, see Major Parts and Materials.

Do not use in locations where there is a heat source nearby or that are 
subject to radiated heat.

Summary of Contents for iB-Cyclone IBCY30 Series

Page 1: ...ISO 9001 ISO 14001 Catalog No BK E0007 PAT PEND Introducing the high speed cyclone type water separator Conceptual image of water separation Products are RoHS compliant ...

Page 2: ...erformance in a wide range of flow rates Wide range of flow rates Specifications for ozone resistance NCU specifications copper free compatible as standard Compatible in a wide range of environments High speed cyclone water separator uses the power of centrifugal separation patent pending Cyclone system PAT PEND Removing water droplets using high speed cyclone Introducing the high speed cyclone type ...

Page 3: ...d solids for iB Cyclone use Variations and Options Auto drain type NO Normally open NC Normally closed Drain cock with fitting 100 90 80 70 60 50 40 0 500 Flow rate ℓ min ANR Water separation characteristics applied pressure 0 5 Mpa 73 psi 1000 1500 2000 Water separation ratio Drain filter DF300 conventional product iB Cyclone IBCY40 Drain filter DF600 conventional product 1ℓ min 0 0353 ft3 min Th...

Page 4: ...e or functions This can lead to injury etc While the product is in operation avoid touching it with your hands or otherwise approaching too close except for specified operations Also do not attempt to make any adjustments to internal or attached mechanisms or to perform any type of adjustment disconnecting tubes or sealed plugs adjustment of the product s mounting position etc while the product is...

Page 5: ...roduct by climbing on it using it as a scaffold or placing objects on top of it Doing so creates the risk of damage to or breakage of the product resulting in operational shutdown or degraded performance Always be sure to post an operation in progress sign during installation adjustment or other operations to avoid unintended air supply Unintentional supplying of air can cause sudden operation and...

Page 6: ...ment and vibration are easily transmitted from steel or non flexible piping place a flexible hose between the product and the piping to prevent this from affecting the product Flow mark Main unit IBCY30 IBCY40 IBCY50 IN OUT IN OUT Connecting thread 1 8 1 4 3 8 1 2 Torque 7 9 5 2 6 6 12 14 8 9 10 3 22 24 16 2 17 7 28 30 20 7 22 1 N m ft lbf Recommended tightening torque 1 Install in a location wher...

Page 7: ...e that is under 5 m 16 4 ft 3 If you are using the auto drain type the water that collects on the primary side is flushed all at once If collected water exceeds the maximum level in the right of the diagram below it could lead to a malfunction Be careful that it does not exceed the maximum level 1 Dust collecting in the whirling air components reduces the separation function If this happens disass...

Page 8: ... the drain knob counterclockwise See page for details When the level of water in the bowl reaches a specified level the float lifts and the water automatically drains Note 1 Supply pressure is needed to operate the auto drain A minimum of 0 15 MPa 22 psi is needed for the supply pressure 2 Water can be drained manually by turning the drain knob counterclockwise See page for details Draining water co...

Page 9: ...chloroethylene carbon tetrachloride Organic solvents for metal cleaning trichlene tetrachloroethylene carbon tetrachloride Chlorinated aromatic hydrocarbons Chlorobenzene dichlorobenzene benzene hexachloride BHC Agricultural chemicals Petroleum components Solvent naphtha gasoline Fuel Alcohol Methyl alcohol ethyl alcohol cyclohexanol benzyl alcohol Anti freezing agents Phenol Carbolic acid cresol ...

Page 10: ...4 Bracket Blank No bracket B With bracket Drain cock specifications A NO type auto drain drain cock C NC type auto drain drain cock N Drain cock with fitting Drain cock specifications A NO type auto drain drain cock C NC type auto drain drain cock N Drain cock with fitting Body size 30 for IBCY30 40 for IBCY40 50 for IBCY50 Body size 30 for IBCY30 40 for IBCY40 50 for IBCY50 Maintenance parts Orde...

Page 11: ...0 1MPa 0 1MPa 0 3MPa 0 3MPa 0 3MPa 0 3MPa 0 3MPa 0 3MPa 0 3MPa 0 5MPa 0 5MPa 0 5MPa 0 5MPa 0 5MPa 0 5MPa 0 5MPa 0 7MPa 0 7MPa 0 7MPa 0 7MPa 0 7MPa 0 7MPa 0 7MPa 0 1MPa 0 3MPa 0 5MPa 0 7MPa 0 100 200 0 500 1500 1000 ℓ min ANR mℓ min mℓ min Flow rate 0 100 200 0 1000 3000 2000 ℓ min ANR Flow rate 0 100 200 300 300 0 1000 3000 2000 ℓ min ANR mℓ min mℓ min Flow rate 0 100 200 0 500 2500 1000 1500 2000...

Page 12: ...34 175 6 89 165 6 50 IBCY30 01 Rc1 8 IBCY30 02 Rc1 4 38 1 50 35 1 38 19 0 75 19 0 75 φ4 5 0 177 D R A I N φ4 5 0 177 32 1 26 25 0 98 29 1 14 6 5 0 256 179 7 05 175 6 89 189 7 44 45 1 77 IBCY40 01 Rc1 8 IBCY40 02 Rc1 4 IBCY40 03 Rc3 8 Maintenance space 40 1 57 or over I N OUT 40 1 57 50 1 97 22 5 0 886 35 1 38 D R A I N φ4 5 0 177 ...

Page 13: ...07 I N OUT 35 1 38 54 2 13 27 1 06 IBCY50 02 Rc1 4 IBCY50 03 Rc3 8 IBCY50 04 Rc1 2 Maintenance space 50 1 97 or over D R A I N φ4 5 0 177 5 0 20 5 5 0 217 36 1 42 32 1 26 24 0 94 14 0 55 6 5 0 256 φ 2 8 1 1 0 54 5 2 15 35 1 38 52 5 2 067 50 1 97 2 0 08 3 34 1 34 7 0 28 M28 1 5 Mounting ring Bracket ...

Page 14: ... Memo ...

Page 15: ...nufacturers even though such items may have been included as the components The specifications are subject to change without notice Limited Warranty KOGANEI CORP warrants its products to be free from defects in material and workmanship subject to the following provisions The warranty period is 180 days from the date of delivery If a defect in material or workmanship is found during the warranty pe...

Page 16: ...gda Venture Building No 1 Lane 600 Tianshan Road Shanghai 200051 China Tel 86 21 6145 7313 Fax 86 21 6145 7323 KOGANEI KOREA CO LTD KT G Cosmo Bldg 3F 40 13 Maesanno 2 ga Paldal gu Suwon si Gyeonggi do 442 847 Korea Tel 82 31 246 0414 Fax 82 31 246 0415 KOGANEI PORNCHAI CO LTD 3300 90 Tower B Elephant Tower 16th Fl Phaholyothin Road Chomphon Chatuchak Bangkok 10900 Thailand Tel 66 2 937 4250 Fax 6...

Reviews: