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Safety precautions (FRZB filter regulators)

Always observe the following items.

1.  

When using this product in pneumatic systems, always use 

genuine Koganei parts  or  compatible parts (recommended 

parts).

  When conducting maintenance and repairs, always use genuine 

Koganei parts or equivalent parts (recommended parts).

  Always observe the prescribed methods and procedures.

2. 

 Never attempt inappropriate disassembly or assembly of the 

product relating to basic configurations, or its performance or 

functions.

3. 

 The sales of pressure gauges with PSI indications in Japan 

are prohibited by the Japanese law.

Koganei  shall  not  be  held  responsible  for  any  problems  that 

occur as a result of these items not being properly observed.

When  considering  the  possibility  of  using  this  product  in 

situations or environments not specifically noted in the catalog 

or  instruction  manual,  or  in  applications  where  safety  is  an 

When mounting the product, leave room for adequate working 

space  around  it.  Failure  to  do  so  will  make  it  more  difficult  to 

conduct  daily  inspections  or  maintenance,  which  could 

eventually lead to system shutdown or damage to the product.

Whenever transporting or installing a heavy product, use a lift 

or  supports  to  securely  support  it,  and  use  several  people  to 

help lift it and take other precautions to ensure personal safety.

Do not  scratch,  dent,  or  deform  the product by  climbing  on it, 

using  it  as  a  step,  or  placing  objects  on  top  of  it.  Doing  so 

creates  the  risk  of  damage  to  or  breakage  of  the  product, 

resulting in operational shutdown or degraded performance.

Always  post  an  operations  in  progress  sign  for  installations, 

adjustments,  or  other  operations,  to  avoid  unintentional 

supplying of air or electrical power, etc. Unintentional supplying 

of  air  or  electricity  can  cause  electric  shock  or  sudden 

operation and may result in injury.

While handling the product, do not subject it to extreme shocks 

by hitting,  dropping,  or bumping it. Doing  so may  damage  the 

inside of the product, even though the outside is not damaged, 

and cause it to malfunction.

Do not short circuit the load to the pressure switch.

 

The  pressure  switch  may  be  damaged  by  over-current  if  the 

comparative output is turned on while the load is short circuited.

 

Example  of  short  circuited  load:  The  output  lead  wire  of  the 

comparative output is connected directly to the power source.

Do not bring any magnetic media or memory within one meter 

[3.28  ft]  of  the  product.  There  is  a  strong  magnet  inside  the 

product and the magnetic field of this magnet may damage the 

data on the magnetic media.

If an electric leakage occurs on the control circuit, it may cause 

the product to operate unexpectedly. Protect the control circuit 

from electricity leaks so that electricity leaks do not exceed the 

allowance in the product specifications.

Use the specified lubricant to lubricate sliding parts. Not doing 

so leads to changes in the physical properties, deterioration of 

the materials used, or reduced functionality.

Do  not  block  the  product's  vent  holes.  The  pressure  will 

fluctuate  if  the  air  volume  changes  during  operations.  If  the 

vents  are  blocked  the  pressure  balance  will  be  disrupted, 

operations  will  no  longer  be  as  expected  resulting  in  injury  or 

damage to equipment.

Use in extremely dry air under temperatures lower than -20°C 

[-4°F]  may  affect  the  quality  of  the  lubricating  oil  used.  This 

creates  the risk  of  degraded performance, loss  of  function,  or 

other problems.

contacting  par ts  may  have  become  stuck,  resulting  in 

equipment  operation  delays  or  in  sudden  movements.  Before 

these  initial  operations,  always  run  a  test  to  check  that 

operating performance is normal.

Do  not  use  the  product  in  locations  that  are  subject  to  direct 

sunlight  (ultraviolet  rays);  locations  with  high  humidity  and 

temperature, dust, salt, or iron powder. Do not use fluids in the 

product  or  use  the  product  in  an  environment  that  includes 

corrosive fluids such as organic solvents, phosphate ester type 

hydraulic  oil,  sulfur  dioxide,  chlorine  gas,  freon  gas,  ozone, 

acids,  alkaline,  etc.  It  could  lead  to  early  shutdown  of  some 

functions,  a  sudden  degradation  of  performance,  and  a 

reduced  operating  life.  For  information  about  materials,  see 

Major Parts and Materials.

When the device is not used for long periods (over 30 days), it 

is  possible  that  the  contacting  parts  may  have  become  stuck 

leading to delayed operation or sudden movements, resulting in 

injury. Check for proper operation a minimum of once every 30 

days.

Do not expose the main unit to an external magnetic field when 

the pressure switch is operating.

 

It could cause erratic operation resulting in injury or damage to 

the machine.

Do  not  wire  parallel  to  power  lines  or  high-voltage  lines,  or 

inside  the  same  wiring  conduit.  The  noise  could  cause  the 

pressure switch to malfunction.

Do  not  use  the  product  near  the  sea,  in  direct  sunlight,  near 

mercury vapor lamps, or near equipment that generates ozone. 

Ozone  causes  rubber  components  to  deteriorate  resulting  in 

reduced performance, or degradation or stop of functions.

Do not use in locations where there is a heat source nearby or 

that are subject to radiated heat.

Warranty and General Disclaimer

1.

 Warranty Period

 

  Koganei  warrants  this  product  for  a  period  of  no  more 

than 180 days from the date of delivery.

2.

 Scope of Warranty and General Disclaimer

(1)  The  Koganei  product  warranty  covers  individual 

products. When  a  product  purchased  from  Koganei  or 

from  an  authorized  Koganei  distributor  malfunctions 

during the warranty period in a way that is attributable 

to Koganei responsibility, Koganei will repair or replace 

the  product  free  of  charge.  Even  if  a  product  is  still 

within  the  warranty  period,  its  operating  life  is 

determined  by  its  operation  cycles  and  other  factors. 

Contact  your  nearest  Koganei  sales  office  or  the 

Koganei overseas department for details.

(2)  Koganei shall not be held responsible for any losses or 

for  any  damage  to  other  machiner y  caused  by 

breakdown, loss of function, or loss of performance of 

Koganei products.

(3)  Koganei  shall  not  be  held  responsible  for  any  losses 

due  to  use  or  storage  of  the  product  in  a  way  that  is 

outside  of  the  product  specifications  prescribed  in 

Koganei  catalogs  and  the  instruction  manual,  and/or 

due  to  actions  that  violate  the  mounting,  installation, 

adjustment, maintenance and other safety precautions.

(4)  Koganei  shall  not  be  held  responsible  for  any  losses 

caused  by  breakdown  of  the  product  due  to  factors 

outside  the  responsibility  of  Koganei,  including  but  not 

limited  to  fire,  natural  disaster,  the  actions  of  third 

parties, and intentional actions or errors by you.

ATTENTION

CAUTION

impor tant  requirement  such  as  in  aircraf t  equipment, 

combustion  equipment,  leisure  equipment,  safety  equipment, 

and  other  places  where  human  life  or  assets  may  be  greatly 

affected,  take  adequate  safety  precautions  such  as  allowing 

plenty  of  margin  for  ratings  and  performance,  or  fail-safe 

measures.

 

Always contact the sales department at Koganei regarding use 

in such applications.

Use  a  protective  cover  and  other  means  to  ensure  that  the 

operating parts of mechanical devices are isolated and do not 

come into direct contact with human bodies.

Do  not  configure  control  of  the  actuator  in  a  way  that  could 

cause workpieces to fall due to power failure.

 

Configure  control  of  the  system  to  prevent  workpieces  and 

other  items  from  falling  due  to  power  failure  or  by  emergency 

stops of mechanical devices.

Attach a muffler to the exhaust port.

 

It will reduce the noise during exhaust.

Lock the pressure regulation knob after regulating the pressure.

When  handling  the  product,  wear  protective  gloves,  safety 

glasses, safety shoes, and other protective clothing.

When  the  product  can  no  longer  be  used  or  is  no  longer 

necessary, dispose of it appropriately as industrial waste.

Pneumatic  equipment  can  exhibit  degraded  performance  and 

function over its operating life. Always conduct daily inspections 

of the pneumatic equipment, and confirm that all requisite system 

functions are satisfied, to prevent accidents from happening.

For  inquiries  about  the  product,  consult  your  nearest  Koganei 

sales office or Koganei Overseas Department. The addresses 

and  telephone  numbers  are  shown  on  the  back  cover  of  this 

catalog.

Other precautions

Summary of Contents for FRZB Series

Page 1: ... Close side by side spacing Improved operability RoHS compliant product With water and fluids removal functions NPT thread specifications Improved knob operability and simple bowl installation and removal NEW VARIATION NPT thread specifications PSI gauge ...

Page 2: ...ation FRZB30 FRZB50 FRZB40 The 40 and 50 series can be used in combination with the FRZ series Easy to use water and fluids removal functions inside a compact design Ozone resistance specifications and NCU specifications copper free Note are standard Supports a wide variety of environments Improved flow rate characteristics allow a smaller configuration close side by side spacing is possible Down ...

Page 3: ...improved with an easy to see 270 swing angle display Comparison of our FR600 and FRZB50 filter regulators Compact design Improved flow rate characteristics enable a smaller configuration O P E N 1 968 3 150 3 051 3 622 9 587 7 874 Regulator FRZB50 Regulator FR600 existing product 0p s i1 4 5 1 2 0 9 0 6 0 3 0 Improved knob operability The knob is ideally sized and shaped to turn smoothly with a li...

Page 4: ...ckets can be used with all sizes of the FRZB filter regulators Brackets can also be used with the iB Cyclone and FRZ series A φ1 122 in panel mounting hole can be used for all sizes of the filter regulators Note There are limitations to the mounting installation orientation of the FRZB filter regulators Specialized 30 series for standalone application The 40 and 50 series can be used in combinatio...

Page 5: ...breakdown and to configure a system that ensures fail safe safety and reliability Do not use the product in excess of its specification range Doing so creates the risk of product breakdown loss of function or damage It could also drastically reduce operating life Before supplying air or electricity to the device and before starting operation always conduct a safety check of the area of machine ope...

Page 6: ...ids alkaline etc It could lead to early shutdown of some functions a sudden degradation of performance and a reduced operating life For information about materials see Major Parts and Materials When the device is not used for long periods over 30 days it is possible that the contacting parts may have become stuck leading to delayed operation or sudden movements resulting in injury Check for proper...

Page 7: ... fixed as shown in the following diagram Support external piping separately Design and selection Mounting installation and piping Note Applying bending moment or twisting moment may damage the product Note The muffler must be prepared by the user Note If a product is not securely fixed in place it may fall over be dropped or operate abnormally and cause an injury Note Operating the knob and the mo...

Page 8: ...for details Medium and operating environment Note Using the product in an environment that is outside the specified temperature or with medium that is outside the specified temperature will cause the product s functions to stop after a short period and will reduce the product performance and service life Note Contact a Koganei sales office or overseas department if you are considering using someth...

Page 9: ...cy varies according to conditions 2 See page Principles of water and fluids removal regarding the water and fluids removal principles for the FRZB filter regu lator series Humidity and oil mist removal 1 Filter regulators cannot remove humidity OUT port secondary side pressure exhaust and vent hole 1 When the knob on the filter regulator is turned to reduce the OUT port secondary side pressure or ...

Page 10: ...e for the push side and the pull side of the actuator should be 43 5 psi or less Reverse flow from the OUT port secondary side to the IN port primary side residual pressure exhaust 1 Select a filter regulator such as model FRZB32 with built in check valve specifications for releasing residual pressure on the IN port primary side to reduce pressure on the OUT port secondary side of a direct operati...

Page 11: ...in the diagram below to lock and release the knob Operation and maintenance inspections Yellow caution ring Shows the state of the knob lock Lock release Lock Knob in Pressure regulation 1 Pressure regulation is done as shown in the following diagram by turning the knob in the direction to increase pressure and in the direction to reduce it as shown at the top of the knob 3 Use a pressure gauge to...

Page 12: ...nction Note It may damage the equipment or devices or injure workers or operators Note Before pressing on the knob align the square part of the adjusting assembly refer to the exploded view on page and the square indented portion of the inside of the base of the knob before pressing the knob on so the knob is easier to press on Pressure port plate Groove O ring no port NPT1 4 NPT1 8 Pressure port ...

Page 13: ...bed fitting of the drain cock straight across and the barbed fitting must be inserted completely as shown in the diagram Also after installing the tube lightly pull on it to confirm that it does not come off 6 Do not allow the tube on the barbed fitting of the drain cock to become severely bent or twisted close to the fitting Note If the volume of water and fluids is greater than that shown in the...

Page 14: ...g the knob and Attaching the knob on page Replacing the seal kit element and bowl assembly 1 To replace the seal kit element and bowl assembly remove the filter regulator and do the work on a work table 2 The o rings and other sealing materials except for the dia phragm of the filter regulator are coated with grease 3 Contact your nearest Koganei sales office or overseas depart ment if you are con...

Page 15: ...re gauge to the filter regulator Mounting installation and piping Note Adjusting the range of the set pressure with a tool may damage component parts Note Surges in the medium external vibrations or shocks may result in damage to component parts Protrusions two places Pressure setting range green Upper limit Lower limit Note The product is no longer under warranty if it is disassembled and reassem...

Page 16: ...utlet closes and the liquid cannot drain When the level of liquid in the bowl reaches a specified level the float lifts and the liquid automatically drains Caution The liquid can be drained manually by turning the drain knob to the left See page for details When the level of liquid in the bowl reaches a specified level the float lifts and the liquid automatically drains Note 1 Supply pressure is n...

Page 17: ...robenzene hexachloride BHC Agricultural chemicals Petroleum components Solvent naphtha gasoline Fuel Alcohol Methyl alcohol ethyl alcohol cyclohexanol benzyl alcohol Anti freezing agents Phenol Carbolic acid cresol naphthol Antiseptic solutions Ether Methyl ether methyl ethyl ether ethyl ether Brake fluid additive detergent Ketones Acetone methyl ethyl ketone cyclohexane acetophenone Cleaning solu...

Page 18: ... needed to select the optional auto drain supply pressure is needed to operate the auto drain 3 Refer to the order codes and the specifications for each product starting on page for details on the various types of options Drain cock specifications A Auto drain type drain cock NO type C Auto drain type drain cock NC type N Drain cock with fitting Bowl guard specifications Blank No bowl guard PG Wit...

Page 19: ...omponent parts of the seal kit Order codes for brackets only 8Z BK Interchangeable brackets compatible with multi series FR15 FR30 and FR60 filter regulators Body size 30 For FRZB3 40 For FRZB4 50 For FRZB5 Element Pressure port plate E ZB P FRZ without pressure gauge connection port GP FRZ F11 with pressure gauge connection port 1 O ring and 2 small screws included 1 O ring and 2 small screws inc...

Page 20: ...t3 min 1 MPa 145 psi 1ℓ min 0 0353 ft3 min 0 0 1 75 3 5 5 25 ft3 min SCFM 50 100 150 ℓ min ANR Flow rate 0 8 75 17 5 26 25 ft3 min SCFM 250 500 750 ℓ min ANR Flow rate 0 0 8 75 17 5 26 25 ft3 min SCFM 250 500 750 ℓ min ANR Flow rate 0 0 8 75 17 5 26 25 ft3 min SCFM 250 500 750 ℓ min ANR Flow rate 0 0 17 5 35 52 5 ft3 min SCFM 500 1000 1500 ℓ min ANR Flow rate 0 0 17 5 35 52 5 ft3 min SCFM 500 1000...

Page 21: ... OUT IN φ0 177 1 004 For GN For G1 and G3 For G1S and G3S For GS1C and GS1D For GS1A and GS1B 3 23 2 067 2 91 φ1 673 φ1 673 2 85 1 378 1 181 1 181 1 181 For GS1A GS1B GS1C and GS1D For G1C and G4C For GS6 0 846 1 398 2 421 1 319 1 378 1 004 0 079 M5 2 M5 0 8 01 2 NPT1 8 02 2 NPT1 4 For PG For B 1 181 5 945 6 969 When knob is locked 6 831 Maintenance space at least 1 57 Filter regulator dimensions ...

Page 22: ...3 2 85 φ1 673 φ1 673 1 378 1 181 1 004 1 181 For G1S and G3S For GS1A GS1B GS1C and G1S For G1 and G3 For G1C and G4C For GN For GS6 1 181 2 83 M28 1 5mm NPT1 4 GP1 NPT1 8 0 256 1 260 1 969 1 575 1 024 1 575 2 835 1 319 1 378 1 004 0 079 For B 01 2 NPT1 8 02 2 NPT1 4 03 2 NPT3 8 For PG 1 181 6 161 7 421 When knob is locked 7 283 Maintenance space at least 1 57 OUT IN φ0 177 Filter regulator dimens...

Page 23: ... For GS1A and GS1B 3 29 2 067 2 97 φ1 673 φ1 673 2 91 1 437 1 063 1 181 1 181 1 181 For G1S and G3S For GS1A GS1B GS1C and GS1D For GS6 For G1 and G3 For G1C and G4C For GN 2 89 For PG S O S For B 02 2 NPT1 4 03 2 NPT3 8 04 2 NPT1 2 M28 1 5mm 3 051 1 831 1 280 NPT1 4 GP1 NPT1 8 1 969 1 260 0 256 O S 6 673 7 894 When knob is locked 7 756 φ0 177 Maintenance space at least 1 57 OUT IN DRAIN FRZB50 F1...

Page 24: ...ュール ブラケッ ト Bracket 1 969 0 197 0 217 1 417 1 260 0 945 0 551 0 256 φ 1 1 0 2 0 079 2 146 1 378 2 067 8Z BK 1Y Materials of major parts Steel plate electroless nickel plated Materials of major parts Steel plate electroless nickel plated 8Z BK40 8Z BK50 Interchangeable bracket 8Z BK30 1 969 2 028 0 079 0 197 φ1 102 0 217 0 079 0 079 1 339 1 260 0 689 0 886 0 650 2 0 260 4 R 0 1 3 0 φ1 102 0 197 0 22...

Page 25: ...ZB filter regulator Refer to page regarding the handling instructions and precautions for the 1 181 in integrated pressure gauge Note Do not supply pressure that exceeds the maximum operating pressure to the 1 181 in integrated pressure gauge Doing so may damage the product or reduce its performance and service life Materials of major parts Bourdon tube Brass Front cover Polycarbonate Case Polybut...

Page 26: ...rt s square portion Use a tightening torque of 2 21 to 3 69 ft lbf when the pressure gauges are mounted on the pressure port plate with NPT1 4 Note The pressure gauge is a precision measuring device Be careful of impacts and vibrations Preset marker You can set the preset marker Rotate the cover ring to first set the low pressure and then set the high pressure 0 0 30 60 0 4 0 6 90 0 8 120 150 1 Mp...

Page 27: ... do not grab the pressure gauge body to tighten For tightening always use a wrench on the piping connection port s square portion Use a tightening torque of 2 21 to 3 69 ft lbf when the pressure gauges are mounted on the pressure port plate with NPT1 4 Note The pressure gauge is a precision measuring device Be careful of impacts and vibrations 150 90 30 120 60 0 0 4 0 6 1 0 0 8 0 2 USE NO OIL MPa ...

Page 28: ...hort circuit protection Equipped Display 4 digits 4 digits 3 color LCD display display refresh rate 250 ms 500 ms 1000 ms selectable by key operation Displayed pressure range 14 5 to 145 psi Indicators Orange LED comparative output 1 operation indicator comparative output 2 operation indicator Lights up when comparative output is ON Environmental resistance Protective structure IP40 IEC Ambient te...

Page 29: ...essure port Doing so could damage the diaphragm and cause malfunctions 8 Do not operate the keys with a pin or similar sharp object Other precautions Setting items Threshold value setting You can directly change the ON OFF threshold value by just pressing the UP key or DOWN key This function forces the pressure value to zero when the pressure port is open to the atmosphere This function prevents k...

Page 30: ...Tr2 Main circuit External connection example Internal circuit Terminal no Color of leads of cable with connector 1 2 3 4 Load Load 12 to 24V DC 10 Input output circuit diagram Terminal layout Input output circuit and connections Terminal no Name V Comparative output 1 Comparative output 2 0V GS6 MODE E MPa GS6 KOGANEI φ0 146 cable 1 GS620 3W 0 1 1 MPa 1 181 1 181 0 374 1 673 0 295 1 004 0 059 NPT1...

Page 31: ...e pressure is rising 2 Use a set pressure that has a differential of at least 14 5 psi with the supply pressure 3 Regulating pressure indicator errors and repeatability errors could be accumulated maximum 14 5 psi Be careful during operations Micro switch rating 0 01 to 0 5 0 01 to 0 3 0 01 to 0 2 Non inductive load Operating current range Rated voltage 30 VDC 125 VAC 250 VAC Inductive load Contin...

Page 32: ...nal body onto the terminal cover For lead wires without peeling off their insulations insert them into the terminal body until they bump up against the lead wire stopper lower the contact from above to the lead wire and use pliers to push them into firm contact so that the contacts are touching the core wire 1 To regulate the pressure do not remove the cap on the lens surface but insert a small sc...

Page 33: ... M E M O ...

Page 34: ... M E M O ...

Page 35: ......

Page 36: ...ers only such items supplied by KOGANEI CORP The products of other manufacturers are covered only by such warranties made by those original manufacturers even though such items may have been included as the components The specifications are subject to change without notice Warranty Period Koganei Responsibility Limitations URL http www koganei co jp E mail overseas koganei co jp 5 15 100 ABAB KOGA...

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