Koganei FRZB Series Manual Download Page 5

Safety precautions (FRZB filter regulators)

Always read these precautions carefully before use.

Before selecting and using the products, please read all safety precautions carefully to ensure proper product use.

The safety precautions described below are to help you use the product safely and correctly, and to prevent injury or damage to you, 

other people, and assets.

Always adhere to the following safety regulations: ISO4414 (Pneumatic fluid power - General rules and safety requirements for systems 

and their components) and JIS B 8370 (General rules relating to systems).

This product was designed and manufactured for use in general industrial machinery.

When selecting and handling equipment, the system designer or another person with sufficient knowledge and experience should 

always read the safety precautions, catalog, instruction manual and other literature before commencing operation. Improper handling 

is dangerous.

After reading the instruction manual, catalog, and other documentation, always store them in a location that allows easy availability 

for reference to users of this product.

Whenever transferring or lending the product to another person, always attach the catalog, instruction manual, and other information 

to the product where they are easily visible in order to ensure that the new user can use the product safely and properly.

The  danger,  warning  and  caution  items  listed  under  these  safety  precautions  do  not  cover  all  possible  contingencies.  Read  the 

catalog and instruction manual carefully, and always keep safety first.

Do not use the product for the purposes listed below:

 

1.  Medical equipment related to maintenance or management 

of human lives or bodies.

 

2.  Machines or equipment designed for the purpose of moving 

or transporting people.

 

3. Critical safety components in mechanical devices.

 

This  product  has  not  been  planned  or  designed  for  purposes 

that  require  high  levels  of  safety.  Using  the  product  in  any  of 

the  ways  described  above  creates  the  risk  of  loss  of  human 

life.

Do  not  use  the  product  in  locations  with  or  near  dangerous 

substances such as flammable or ignitable substances.

 

This product is not explosion-proof. Doing so creates the risk of 

ignition and fire.

When mounting the product, always make sure they are firmly 

supported and secured in place. Falling, dropping, or abnormal 

operation of the product creates the risk of personal injury.

Never  attempt  to  modify  the  product.  Doing  so  can  cause 

malfunctions  and  create  the  risk  of  personal  injury,  electric 

shock, fire, etc.

Never  attempt  inappropriate  disassembly,  assembly  or  repair 

of  the  product  relating  to  basic  construction,  or  to  its 

performance or to functions. Doing so creates the risk of injury, 

electric shock, fire, etc.

Do  not  splash  water  on  the  product.  Spraying  it  with  water, 

washing it, or using it under water could result in malfunction of 

the product leading to injury, electric shocks, fire, etc.

While  the  product  is  in  operation,  avoid  touching  it  with  your 

hands or otherwise approaching too close. Also, do not attempt 

to make any adjustments to internal or attached mechanisms, 

or  to  perform  any  type  of  adjustment  (disconnecting  cable 

connectors,  adjusting  pressure  switches,  disconnecting  tubes 

or sealed plugs, adjusting the product's mounting position, etc.) 

while the product is in operation.

 

There is a risk of personal injury if the product falls or operates 

abnormally.

Because Koganei products are designed for use under a wide 

variety of conditions, decisions concerning conformance with a 

particular system should be made upon the careful evaluation 

by the person in charge of system design.

 

Assurances  concerning  expected  system  performance  and 

safety  are  the  responsibility  of  the  designer  who  decides 

system  conformity.  Be  sure  to  use  the  latest  catalogs  and 

technical materials  to  study  and  evaluate  specification  details, 

to  consider  the  possibility  of  machine  breakdown,  and  to 

configure a system that ensures fail-safe safety and reliability.

Do  not  use  the  product  in  excess  of  its  specification  range. 

Doing  so  creates  the  risk  of  product  breakdown,  loss  of 

function, or damage. It could also drastically reduce operating 

life.

Before  supplying  air  or  electricity  to  the  device  and  before 

starting operation, always conduct a safety check of the area of 

machine  operation.  Unintentional  supply  of  air  or  electricity 

creates the risk of injury due to contact with moving parts.

Do not touch terminals, switches, or other parts, while power is 

turned on.

 

Doing so creates the risk of electric shock and malfunction.

Do not allow the product to be thrown into fire. Doing so creates 

the risk of explosion resulting in the release of toxic gases.

Do not sit on the product, place your foot on it, or place other 

objects on it.

 

Doing so creates the risk of injury due to tripping or the product 

tipping  over  or  falling,  resulting  in  product  damage  and 

abnormal, erratic, or runaway operation.

Before  c onduc ting  maintenance,  inspec tion,  repair, 

replacement, or any other similar procedure, always completely 

cut off the air supply and confirm that residual pressure inside 

the  product  or  in  piping  connected  to  the  product  is 

atmospheric  pressure.  In  particular,  be  aware  that  residual  air 

will still be in the compressor or storage tank.

 

The  actuator  may  move  abruptly  if  residual  air  pressure 

remains inside the piping, causing injury.

Use safety circuits or design a system that prevents damage to 

machinery  or  injury  to  personnel  when  the  machine  is  shut 

down due to an emergency stop or electrical power failure.

Before performing  any kind  of  wiring  work, be  sure  to  turn  off 

power. Failure to do so creates the risk of electric shock.

Do not allow lead wires and other cords to become damaged.

 

Allowing a cord to become cut, bent excessively, pulled, rolled 

up,  placed  under  heavy  objects,  or  squeezed  between  two 

objects creates the risk of current leaks or defective continuity 

that can lead to fire, electric shock, or abnormal operation.

Do not connect or disconnect connectors while power is turned 

on.

 

Also,  never  apply  unnecessary  force  to  connectors.  Doing  so 

creates the risk of personal injury, device damage, and electric 

shock due to abnormal machine operation.

Always  check  the  catalog  and  other  reference  materials  for 

correct  product  wiring  and  piping.  Improper  wiring  and  piping 

creates  the  risk  of  damage  to  and  abnormal  operation  of  the 

actuator, etc.

After  completing  wiring  work,  check  to  make  sure  that  all 

connections are correct before turning on power.

Be  careful  when  wiring,  do  not  reverse  the  polarity  of  wires. 

Incorrect polarity may damage the pressure switch.

After  completing  piping  work,  check  to  make  sure  that  the 

circuit is correct before supplying air.

Do not use any type of medium that is not specifically stipulated 

in the specifications. Using a non-specified medium could lead 

to  loss  of  function  in  the  short  term,  sudden  degradation  of 

performance, and a reduced operating life.

In  initial  operations  after  the  equipment  has  been  idle  for  48 

hours or more, or has been in storage, there is a possibility that 

DANGER

Indicates situations that can be clearly predicted as dangerous.
Failure to avoid the situation creates the risk of death or serious injury.
It could also result in damage or destruction of assets.

WARNING

Indicates situations that, while not immediately dangerous, could become dangerous.
Failure to avoid the situation creates the risk of death or serious injury.
It could also result in damage or destruction of assets.

CAUTION

Indicates situations that, while not immediately dangerous, could become dangerous.
Failure to avoid the situation creates the risk of minor or semi-serious injury.
It could also result in damage or destruction of assets.

ATTENTION

While there is little chance of injury, this content refers to points that should be observed for 
appropriate use of the product.

The directions are ranked according to degree of potential danger or damage:

"DANGER", "WARNING!", "CAUTION!",

 and

 

"ATTENTION!".

DANGER

WARNING

Summary of Contents for FRZB Series

Page 1: ... Close side by side spacing Improved operability RoHS compliant product With water and fluids removal functions NPT thread specifications Improved knob operability and simple bowl installation and removal NEW VARIATION NPT thread specifications PSI gauge ...

Page 2: ...ation FRZB30 FRZB50 FRZB40 The 40 and 50 series can be used in combination with the FRZ series Easy to use water and fluids removal functions inside a compact design Ozone resistance specifications and NCU specifications copper free Note are standard Supports a wide variety of environments Improved flow rate characteristics allow a smaller configuration close side by side spacing is possible Down ...

Page 3: ...improved with an easy to see 270 swing angle display Comparison of our FR600 and FRZB50 filter regulators Compact design Improved flow rate characteristics enable a smaller configuration O P E N 1 968 3 150 3 051 3 622 9 587 7 874 Regulator FRZB50 Regulator FR600 existing product 0p s i1 4 5 1 2 0 9 0 6 0 3 0 Improved knob operability The knob is ideally sized and shaped to turn smoothly with a li...

Page 4: ...ckets can be used with all sizes of the FRZB filter regulators Brackets can also be used with the iB Cyclone and FRZ series A φ1 122 in panel mounting hole can be used for all sizes of the filter regulators Note There are limitations to the mounting installation orientation of the FRZB filter regulators Specialized 30 series for standalone application The 40 and 50 series can be used in combinatio...

Page 5: ...breakdown and to configure a system that ensures fail safe safety and reliability Do not use the product in excess of its specification range Doing so creates the risk of product breakdown loss of function or damage It could also drastically reduce operating life Before supplying air or electricity to the device and before starting operation always conduct a safety check of the area of machine ope...

Page 6: ...ids alkaline etc It could lead to early shutdown of some functions a sudden degradation of performance and a reduced operating life For information about materials see Major Parts and Materials When the device is not used for long periods over 30 days it is possible that the contacting parts may have become stuck leading to delayed operation or sudden movements resulting in injury Check for proper...

Page 7: ... fixed as shown in the following diagram Support external piping separately Design and selection Mounting installation and piping Note Applying bending moment or twisting moment may damage the product Note The muffler must be prepared by the user Note If a product is not securely fixed in place it may fall over be dropped or operate abnormally and cause an injury Note Operating the knob and the mo...

Page 8: ...for details Medium and operating environment Note Using the product in an environment that is outside the specified temperature or with medium that is outside the specified temperature will cause the product s functions to stop after a short period and will reduce the product performance and service life Note Contact a Koganei sales office or overseas department if you are considering using someth...

Page 9: ...cy varies according to conditions 2 See page Principles of water and fluids removal regarding the water and fluids removal principles for the FRZB filter regu lator series Humidity and oil mist removal 1 Filter regulators cannot remove humidity OUT port secondary side pressure exhaust and vent hole 1 When the knob on the filter regulator is turned to reduce the OUT port secondary side pressure or ...

Page 10: ...e for the push side and the pull side of the actuator should be 43 5 psi or less Reverse flow from the OUT port secondary side to the IN port primary side residual pressure exhaust 1 Select a filter regulator such as model FRZB32 with built in check valve specifications for releasing residual pressure on the IN port primary side to reduce pressure on the OUT port secondary side of a direct operati...

Page 11: ...in the diagram below to lock and release the knob Operation and maintenance inspections Yellow caution ring Shows the state of the knob lock Lock release Lock Knob in Pressure regulation 1 Pressure regulation is done as shown in the following diagram by turning the knob in the direction to increase pressure and in the direction to reduce it as shown at the top of the knob 3 Use a pressure gauge to...

Page 12: ...nction Note It may damage the equipment or devices or injure workers or operators Note Before pressing on the knob align the square part of the adjusting assembly refer to the exploded view on page and the square indented portion of the inside of the base of the knob before pressing the knob on so the knob is easier to press on Pressure port plate Groove O ring no port NPT1 4 NPT1 8 Pressure port ...

Page 13: ...bed fitting of the drain cock straight across and the barbed fitting must be inserted completely as shown in the diagram Also after installing the tube lightly pull on it to confirm that it does not come off 6 Do not allow the tube on the barbed fitting of the drain cock to become severely bent or twisted close to the fitting Note If the volume of water and fluids is greater than that shown in the...

Page 14: ...g the knob and Attaching the knob on page Replacing the seal kit element and bowl assembly 1 To replace the seal kit element and bowl assembly remove the filter regulator and do the work on a work table 2 The o rings and other sealing materials except for the dia phragm of the filter regulator are coated with grease 3 Contact your nearest Koganei sales office or overseas depart ment if you are con...

Page 15: ...re gauge to the filter regulator Mounting installation and piping Note Adjusting the range of the set pressure with a tool may damage component parts Note Surges in the medium external vibrations or shocks may result in damage to component parts Protrusions two places Pressure setting range green Upper limit Lower limit Note The product is no longer under warranty if it is disassembled and reassem...

Page 16: ...utlet closes and the liquid cannot drain When the level of liquid in the bowl reaches a specified level the float lifts and the liquid automatically drains Caution The liquid can be drained manually by turning the drain knob to the left See page for details When the level of liquid in the bowl reaches a specified level the float lifts and the liquid automatically drains Note 1 Supply pressure is n...

Page 17: ...robenzene hexachloride BHC Agricultural chemicals Petroleum components Solvent naphtha gasoline Fuel Alcohol Methyl alcohol ethyl alcohol cyclohexanol benzyl alcohol Anti freezing agents Phenol Carbolic acid cresol naphthol Antiseptic solutions Ether Methyl ether methyl ethyl ether ethyl ether Brake fluid additive detergent Ketones Acetone methyl ethyl ketone cyclohexane acetophenone Cleaning solu...

Page 18: ... needed to select the optional auto drain supply pressure is needed to operate the auto drain 3 Refer to the order codes and the specifications for each product starting on page for details on the various types of options Drain cock specifications A Auto drain type drain cock NO type C Auto drain type drain cock NC type N Drain cock with fitting Bowl guard specifications Blank No bowl guard PG Wit...

Page 19: ...omponent parts of the seal kit Order codes for brackets only 8Z BK Interchangeable brackets compatible with multi series FR15 FR30 and FR60 filter regulators Body size 30 For FRZB3 40 For FRZB4 50 For FRZB5 Element Pressure port plate E ZB P FRZ without pressure gauge connection port GP FRZ F11 with pressure gauge connection port 1 O ring and 2 small screws included 1 O ring and 2 small screws inc...

Page 20: ...t3 min 1 MPa 145 psi 1ℓ min 0 0353 ft3 min 0 0 1 75 3 5 5 25 ft3 min SCFM 50 100 150 ℓ min ANR Flow rate 0 8 75 17 5 26 25 ft3 min SCFM 250 500 750 ℓ min ANR Flow rate 0 0 8 75 17 5 26 25 ft3 min SCFM 250 500 750 ℓ min ANR Flow rate 0 0 8 75 17 5 26 25 ft3 min SCFM 250 500 750 ℓ min ANR Flow rate 0 0 17 5 35 52 5 ft3 min SCFM 500 1000 1500 ℓ min ANR Flow rate 0 0 17 5 35 52 5 ft3 min SCFM 500 1000...

Page 21: ... OUT IN φ0 177 1 004 For GN For G1 and G3 For G1S and G3S For GS1C and GS1D For GS1A and GS1B 3 23 2 067 2 91 φ1 673 φ1 673 2 85 1 378 1 181 1 181 1 181 For GS1A GS1B GS1C and GS1D For G1C and G4C For GS6 0 846 1 398 2 421 1 319 1 378 1 004 0 079 M5 2 M5 0 8 01 2 NPT1 8 02 2 NPT1 4 For PG For B 1 181 5 945 6 969 When knob is locked 6 831 Maintenance space at least 1 57 Filter regulator dimensions ...

Page 22: ...3 2 85 φ1 673 φ1 673 1 378 1 181 1 004 1 181 For G1S and G3S For GS1A GS1B GS1C and G1S For G1 and G3 For G1C and G4C For GN For GS6 1 181 2 83 M28 1 5mm NPT1 4 GP1 NPT1 8 0 256 1 260 1 969 1 575 1 024 1 575 2 835 1 319 1 378 1 004 0 079 For B 01 2 NPT1 8 02 2 NPT1 4 03 2 NPT3 8 For PG 1 181 6 161 7 421 When knob is locked 7 283 Maintenance space at least 1 57 OUT IN φ0 177 Filter regulator dimens...

Page 23: ... For GS1A and GS1B 3 29 2 067 2 97 φ1 673 φ1 673 2 91 1 437 1 063 1 181 1 181 1 181 For G1S and G3S For GS1A GS1B GS1C and GS1D For GS6 For G1 and G3 For G1C and G4C For GN 2 89 For PG S O S For B 02 2 NPT1 4 03 2 NPT3 8 04 2 NPT1 2 M28 1 5mm 3 051 1 831 1 280 NPT1 4 GP1 NPT1 8 1 969 1 260 0 256 O S 6 673 7 894 When knob is locked 7 756 φ0 177 Maintenance space at least 1 57 OUT IN DRAIN FRZB50 F1...

Page 24: ...ュール ブラケッ ト Bracket 1 969 0 197 0 217 1 417 1 260 0 945 0 551 0 256 φ 1 1 0 2 0 079 2 146 1 378 2 067 8Z BK 1Y Materials of major parts Steel plate electroless nickel plated Materials of major parts Steel plate electroless nickel plated 8Z BK40 8Z BK50 Interchangeable bracket 8Z BK30 1 969 2 028 0 079 0 197 φ1 102 0 217 0 079 0 079 1 339 1 260 0 689 0 886 0 650 2 0 260 4 R 0 1 3 0 φ1 102 0 197 0 22...

Page 25: ...ZB filter regulator Refer to page regarding the handling instructions and precautions for the 1 181 in integrated pressure gauge Note Do not supply pressure that exceeds the maximum operating pressure to the 1 181 in integrated pressure gauge Doing so may damage the product or reduce its performance and service life Materials of major parts Bourdon tube Brass Front cover Polycarbonate Case Polybut...

Page 26: ...rt s square portion Use a tightening torque of 2 21 to 3 69 ft lbf when the pressure gauges are mounted on the pressure port plate with NPT1 4 Note The pressure gauge is a precision measuring device Be careful of impacts and vibrations Preset marker You can set the preset marker Rotate the cover ring to first set the low pressure and then set the high pressure 0 0 30 60 0 4 0 6 90 0 8 120 150 1 Mp...

Page 27: ... do not grab the pressure gauge body to tighten For tightening always use a wrench on the piping connection port s square portion Use a tightening torque of 2 21 to 3 69 ft lbf when the pressure gauges are mounted on the pressure port plate with NPT1 4 Note The pressure gauge is a precision measuring device Be careful of impacts and vibrations 150 90 30 120 60 0 0 4 0 6 1 0 0 8 0 2 USE NO OIL MPa ...

Page 28: ...hort circuit protection Equipped Display 4 digits 4 digits 3 color LCD display display refresh rate 250 ms 500 ms 1000 ms selectable by key operation Displayed pressure range 14 5 to 145 psi Indicators Orange LED comparative output 1 operation indicator comparative output 2 operation indicator Lights up when comparative output is ON Environmental resistance Protective structure IP40 IEC Ambient te...

Page 29: ...essure port Doing so could damage the diaphragm and cause malfunctions 8 Do not operate the keys with a pin or similar sharp object Other precautions Setting items Threshold value setting You can directly change the ON OFF threshold value by just pressing the UP key or DOWN key This function forces the pressure value to zero when the pressure port is open to the atmosphere This function prevents k...

Page 30: ...Tr2 Main circuit External connection example Internal circuit Terminal no Color of leads of cable with connector 1 2 3 4 Load Load 12 to 24V DC 10 Input output circuit diagram Terminal layout Input output circuit and connections Terminal no Name V Comparative output 1 Comparative output 2 0V GS6 MODE E MPa GS6 KOGANEI φ0 146 cable 1 GS620 3W 0 1 1 MPa 1 181 1 181 0 374 1 673 0 295 1 004 0 059 NPT1...

Page 31: ...e pressure is rising 2 Use a set pressure that has a differential of at least 14 5 psi with the supply pressure 3 Regulating pressure indicator errors and repeatability errors could be accumulated maximum 14 5 psi Be careful during operations Micro switch rating 0 01 to 0 5 0 01 to 0 3 0 01 to 0 2 Non inductive load Operating current range Rated voltage 30 VDC 125 VAC 250 VAC Inductive load Contin...

Page 32: ...nal body onto the terminal cover For lead wires without peeling off their insulations insert them into the terminal body until they bump up against the lead wire stopper lower the contact from above to the lead wire and use pliers to push them into firm contact so that the contacts are touching the core wire 1 To regulate the pressure do not remove the cap on the lens surface but insert a small sc...

Page 33: ... M E M O ...

Page 34: ... M E M O ...

Page 35: ......

Page 36: ...ers only such items supplied by KOGANEI CORP The products of other manufacturers are covered only by such warranties made by those original manufacturers even though such items may have been included as the components The specifications are subject to change without notice Warranty Period Koganei Responsibility Limitations URL http www koganei co jp E mail overseas koganei co jp 5 15 100 ABAB KOGA...

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