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Handling instructions and Precautions (FRZB Filter Regulators)

Filter regulator

(With water and fluids removal functions)

Installing provided options

1.

  Be sure to release any pressure in the system before attaching 

(or removing) the various pressure gauges.

2.

  When installing  the  various  types  of pressure gauges,  always 

apply the wrench on the square or hexagonal part of the piping 
connections.

3.

  Use a tightening torque of 2.21 to 3.69 ft•lbf if the various pres

-

sure gauges are mounted on the NPT1/8 or NPT1/4 pressure 
port plate.

4.

  There is a stopper on the female thread of the NPT1/4 and the 

NPT1/8 pressure port plates.

Note

Gripping the body of the various pressure gauges to tighten 
them may damage component parts.

Note

If torque exceeding the specifications is applied, it may dam-
age component parts. Also, if torque below the specifications 
is used, the screw may come loose and cause an air leak.

Note

Further tightening after the stopper has been reached may 
damage component parts.

Note

The  service  life  of  the  element  varies  depending  on  the 
quality of air supplied to the IN port (primary) side. If there 
is a lot of foreign matter in the air supply to the IN port (pri-
mary) side, install a pre-filter on the IN port (primary) side 
or change the element more often. As a guideline, change 
the element after a year of use.

取付ブラケット

GS6-B

(別売)

M3×0.5(長さ6mm)

セムスビス

GS6-B

に付属)

Cable with connector

前面カバー

パネルマウント用パーツ

前面カバー

P8注意事項図一式

Replacing the pressure port plate, knob, and mounting ring

1.

  When replacing the pressure port plate, refer to "Replacing the 

1.181 in. integrated pressure gauge and pressure port plate" 

on page 

.

2.

  When  replacing  the  knob  and  mounting  ring,  refer  to 

"Removing the knob" and "Attaching the knob" on page 

.

Replacing the seal kit, element, and bowl assembly

1.

  To  replace  the  seal  kit,  element,  and  bowl  assembly,  remove 

the filter regulator and do the work on a work table.

2.

  The  o-rings  and  other  sealing  materials  (except  for  the  dia-

phragm) of the filter regulator are coated with grease.

3.

  Contact your nearest Koganei sales office or overseas depart-

ment  if  you  are  considering  re-coating  the  o-rings  and  other 
parts with grease.

 

Recommended grease: Lithium Soap based No. 2 or equivalent

4.

  Periodically replace the element in the filter regulator.

Note

They  have  different  internal  component  parts,  so  their 
specifications do not match.

Note

Cracks,  scratches,  or  other  deterioration  can  cause  the 
bowl to break.

Note

Always assemble the component parts correctly.

5.

  It is not possible to combine a bowl assembly for an FRZB filter 

regulator  (with  water  and  fluids  removal  function)  with  FRZ 
series  filter  regulators  (without  water  and  fluids  removal  func-
tion).

6.

  Do periodic inspections to look for cracks, scratches, or other 

deterioration  in  the  clear  plastic  part  of  the  bowl  assembly.  If 
you  detect  any  cracks,  scratches,  or  other  deterioration,  stop 
using the regulator and replace the bowl assembly with a new 
one.

7.

  

Replace the bowl assembly with a new one if it becomes dirty 
or the transparency is significantly reduced. To wash the bowl, 
use diluted household neutral cleaner to wash it and then rinse 
it off with water.

  

See  page 

  for  details  about  the  chemical  resistance  of  the 

bowl material.

8.

  When  replacing  the  seal  kit,  element,  and  bowl  assembly,  be 

careful not to lose component parts.

9.

  Refer to page 

 when replacing the seal kit, element, and bowl 

assembly.

FRZ Series 

Filter Regulator

FRZ3

□・

FRZ4

□・

FRZ5

□)

FRZB 

Filter Regulator

FRZB3

□・

FRZB4

□・

FRZB5

□)

(assemblies 

cannot be 

changed)

×

Summary of Contents for FRZB Series

Page 1: ... Close side by side spacing Improved operability RoHS compliant product With water and fluids removal functions NPT thread specifications Improved knob operability and simple bowl installation and removal NEW VARIATION NPT thread specifications PSI gauge ...

Page 2: ...ation FRZB30 FRZB50 FRZB40 The 40 and 50 series can be used in combination with the FRZ series Easy to use water and fluids removal functions inside a compact design Ozone resistance specifications and NCU specifications copper free Note are standard Supports a wide variety of environments Improved flow rate characteristics allow a smaller configuration close side by side spacing is possible Down ...

Page 3: ...improved with an easy to see 270 swing angle display Comparison of our FR600 and FRZB50 filter regulators Compact design Improved flow rate characteristics enable a smaller configuration O P E N 1 968 3 150 3 051 3 622 9 587 7 874 Regulator FRZB50 Regulator FR600 existing product 0p s i1 4 5 1 2 0 9 0 6 0 3 0 Improved knob operability The knob is ideally sized and shaped to turn smoothly with a li...

Page 4: ...ckets can be used with all sizes of the FRZB filter regulators Brackets can also be used with the iB Cyclone and FRZ series A φ1 122 in panel mounting hole can be used for all sizes of the filter regulators Note There are limitations to the mounting installation orientation of the FRZB filter regulators Specialized 30 series for standalone application The 40 and 50 series can be used in combinatio...

Page 5: ...breakdown and to configure a system that ensures fail safe safety and reliability Do not use the product in excess of its specification range Doing so creates the risk of product breakdown loss of function or damage It could also drastically reduce operating life Before supplying air or electricity to the device and before starting operation always conduct a safety check of the area of machine ope...

Page 6: ...ids alkaline etc It could lead to early shutdown of some functions a sudden degradation of performance and a reduced operating life For information about materials see Major Parts and Materials When the device is not used for long periods over 30 days it is possible that the contacting parts may have become stuck leading to delayed operation or sudden movements resulting in injury Check for proper...

Page 7: ... fixed as shown in the following diagram Support external piping separately Design and selection Mounting installation and piping Note Applying bending moment or twisting moment may damage the product Note The muffler must be prepared by the user Note If a product is not securely fixed in place it may fall over be dropped or operate abnormally and cause an injury Note Operating the knob and the mo...

Page 8: ...for details Medium and operating environment Note Using the product in an environment that is outside the specified temperature or with medium that is outside the specified temperature will cause the product s functions to stop after a short period and will reduce the product performance and service life Note Contact a Koganei sales office or overseas department if you are considering using someth...

Page 9: ...cy varies according to conditions 2 See page Principles of water and fluids removal regarding the water and fluids removal principles for the FRZB filter regu lator series Humidity and oil mist removal 1 Filter regulators cannot remove humidity OUT port secondary side pressure exhaust and vent hole 1 When the knob on the filter regulator is turned to reduce the OUT port secondary side pressure or ...

Page 10: ...e for the push side and the pull side of the actuator should be 43 5 psi or less Reverse flow from the OUT port secondary side to the IN port primary side residual pressure exhaust 1 Select a filter regulator such as model FRZB32 with built in check valve specifications for releasing residual pressure on the IN port primary side to reduce pressure on the OUT port secondary side of a direct operati...

Page 11: ...in the diagram below to lock and release the knob Operation and maintenance inspections Yellow caution ring Shows the state of the knob lock Lock release Lock Knob in Pressure regulation 1 Pressure regulation is done as shown in the following diagram by turning the knob in the direction to increase pressure and in the direction to reduce it as shown at the top of the knob 3 Use a pressure gauge to...

Page 12: ...nction Note It may damage the equipment or devices or injure workers or operators Note Before pressing on the knob align the square part of the adjusting assembly refer to the exploded view on page and the square indented portion of the inside of the base of the knob before pressing the knob on so the knob is easier to press on Pressure port plate Groove O ring no port NPT1 4 NPT1 8 Pressure port ...

Page 13: ...bed fitting of the drain cock straight across and the barbed fitting must be inserted completely as shown in the diagram Also after installing the tube lightly pull on it to confirm that it does not come off 6 Do not allow the tube on the barbed fitting of the drain cock to become severely bent or twisted close to the fitting Note If the volume of water and fluids is greater than that shown in the...

Page 14: ...g the knob and Attaching the knob on page Replacing the seal kit element and bowl assembly 1 To replace the seal kit element and bowl assembly remove the filter regulator and do the work on a work table 2 The o rings and other sealing materials except for the dia phragm of the filter regulator are coated with grease 3 Contact your nearest Koganei sales office or overseas depart ment if you are con...

Page 15: ...re gauge to the filter regulator Mounting installation and piping Note Adjusting the range of the set pressure with a tool may damage component parts Note Surges in the medium external vibrations or shocks may result in damage to component parts Protrusions two places Pressure setting range green Upper limit Lower limit Note The product is no longer under warranty if it is disassembled and reassem...

Page 16: ...utlet closes and the liquid cannot drain When the level of liquid in the bowl reaches a specified level the float lifts and the liquid automatically drains Caution The liquid can be drained manually by turning the drain knob to the left See page for details When the level of liquid in the bowl reaches a specified level the float lifts and the liquid automatically drains Note 1 Supply pressure is n...

Page 17: ...robenzene hexachloride BHC Agricultural chemicals Petroleum components Solvent naphtha gasoline Fuel Alcohol Methyl alcohol ethyl alcohol cyclohexanol benzyl alcohol Anti freezing agents Phenol Carbolic acid cresol naphthol Antiseptic solutions Ether Methyl ether methyl ethyl ether ethyl ether Brake fluid additive detergent Ketones Acetone methyl ethyl ketone cyclohexane acetophenone Cleaning solu...

Page 18: ... needed to select the optional auto drain supply pressure is needed to operate the auto drain 3 Refer to the order codes and the specifications for each product starting on page for details on the various types of options Drain cock specifications A Auto drain type drain cock NO type C Auto drain type drain cock NC type N Drain cock with fitting Bowl guard specifications Blank No bowl guard PG Wit...

Page 19: ...omponent parts of the seal kit Order codes for brackets only 8Z BK Interchangeable brackets compatible with multi series FR15 FR30 and FR60 filter regulators Body size 30 For FRZB3 40 For FRZB4 50 For FRZB5 Element Pressure port plate E ZB P FRZ without pressure gauge connection port GP FRZ F11 with pressure gauge connection port 1 O ring and 2 small screws included 1 O ring and 2 small screws inc...

Page 20: ...t3 min 1 MPa 145 psi 1ℓ min 0 0353 ft3 min 0 0 1 75 3 5 5 25 ft3 min SCFM 50 100 150 ℓ min ANR Flow rate 0 8 75 17 5 26 25 ft3 min SCFM 250 500 750 ℓ min ANR Flow rate 0 0 8 75 17 5 26 25 ft3 min SCFM 250 500 750 ℓ min ANR Flow rate 0 0 8 75 17 5 26 25 ft3 min SCFM 250 500 750 ℓ min ANR Flow rate 0 0 17 5 35 52 5 ft3 min SCFM 500 1000 1500 ℓ min ANR Flow rate 0 0 17 5 35 52 5 ft3 min SCFM 500 1000...

Page 21: ... OUT IN φ0 177 1 004 For GN For G1 and G3 For G1S and G3S For GS1C and GS1D For GS1A and GS1B 3 23 2 067 2 91 φ1 673 φ1 673 2 85 1 378 1 181 1 181 1 181 For GS1A GS1B GS1C and GS1D For G1C and G4C For GS6 0 846 1 398 2 421 1 319 1 378 1 004 0 079 M5 2 M5 0 8 01 2 NPT1 8 02 2 NPT1 4 For PG For B 1 181 5 945 6 969 When knob is locked 6 831 Maintenance space at least 1 57 Filter regulator dimensions ...

Page 22: ...3 2 85 φ1 673 φ1 673 1 378 1 181 1 004 1 181 For G1S and G3S For GS1A GS1B GS1C and G1S For G1 and G3 For G1C and G4C For GN For GS6 1 181 2 83 M28 1 5mm NPT1 4 GP1 NPT1 8 0 256 1 260 1 969 1 575 1 024 1 575 2 835 1 319 1 378 1 004 0 079 For B 01 2 NPT1 8 02 2 NPT1 4 03 2 NPT3 8 For PG 1 181 6 161 7 421 When knob is locked 7 283 Maintenance space at least 1 57 OUT IN φ0 177 Filter regulator dimens...

Page 23: ... For GS1A and GS1B 3 29 2 067 2 97 φ1 673 φ1 673 2 91 1 437 1 063 1 181 1 181 1 181 For G1S and G3S For GS1A GS1B GS1C and GS1D For GS6 For G1 and G3 For G1C and G4C For GN 2 89 For PG S O S For B 02 2 NPT1 4 03 2 NPT3 8 04 2 NPT1 2 M28 1 5mm 3 051 1 831 1 280 NPT1 4 GP1 NPT1 8 1 969 1 260 0 256 O S 6 673 7 894 When knob is locked 7 756 φ0 177 Maintenance space at least 1 57 OUT IN DRAIN FRZB50 F1...

Page 24: ...ュール ブラケッ ト Bracket 1 969 0 197 0 217 1 417 1 260 0 945 0 551 0 256 φ 1 1 0 2 0 079 2 146 1 378 2 067 8Z BK 1Y Materials of major parts Steel plate electroless nickel plated Materials of major parts Steel plate electroless nickel plated 8Z BK40 8Z BK50 Interchangeable bracket 8Z BK30 1 969 2 028 0 079 0 197 φ1 102 0 217 0 079 0 079 1 339 1 260 0 689 0 886 0 650 2 0 260 4 R 0 1 3 0 φ1 102 0 197 0 22...

Page 25: ...ZB filter regulator Refer to page regarding the handling instructions and precautions for the 1 181 in integrated pressure gauge Note Do not supply pressure that exceeds the maximum operating pressure to the 1 181 in integrated pressure gauge Doing so may damage the product or reduce its performance and service life Materials of major parts Bourdon tube Brass Front cover Polycarbonate Case Polybut...

Page 26: ...rt s square portion Use a tightening torque of 2 21 to 3 69 ft lbf when the pressure gauges are mounted on the pressure port plate with NPT1 4 Note The pressure gauge is a precision measuring device Be careful of impacts and vibrations Preset marker You can set the preset marker Rotate the cover ring to first set the low pressure and then set the high pressure 0 0 30 60 0 4 0 6 90 0 8 120 150 1 Mp...

Page 27: ... do not grab the pressure gauge body to tighten For tightening always use a wrench on the piping connection port s square portion Use a tightening torque of 2 21 to 3 69 ft lbf when the pressure gauges are mounted on the pressure port plate with NPT1 4 Note The pressure gauge is a precision measuring device Be careful of impacts and vibrations 150 90 30 120 60 0 0 4 0 6 1 0 0 8 0 2 USE NO OIL MPa ...

Page 28: ...hort circuit protection Equipped Display 4 digits 4 digits 3 color LCD display display refresh rate 250 ms 500 ms 1000 ms selectable by key operation Displayed pressure range 14 5 to 145 psi Indicators Orange LED comparative output 1 operation indicator comparative output 2 operation indicator Lights up when comparative output is ON Environmental resistance Protective structure IP40 IEC Ambient te...

Page 29: ...essure port Doing so could damage the diaphragm and cause malfunctions 8 Do not operate the keys with a pin or similar sharp object Other precautions Setting items Threshold value setting You can directly change the ON OFF threshold value by just pressing the UP key or DOWN key This function forces the pressure value to zero when the pressure port is open to the atmosphere This function prevents k...

Page 30: ...Tr2 Main circuit External connection example Internal circuit Terminal no Color of leads of cable with connector 1 2 3 4 Load Load 12 to 24V DC 10 Input output circuit diagram Terminal layout Input output circuit and connections Terminal no Name V Comparative output 1 Comparative output 2 0V GS6 MODE E MPa GS6 KOGANEI φ0 146 cable 1 GS620 3W 0 1 1 MPa 1 181 1 181 0 374 1 673 0 295 1 004 0 059 NPT1...

Page 31: ...e pressure is rising 2 Use a set pressure that has a differential of at least 14 5 psi with the supply pressure 3 Regulating pressure indicator errors and repeatability errors could be accumulated maximum 14 5 psi Be careful during operations Micro switch rating 0 01 to 0 5 0 01 to 0 3 0 01 to 0 2 Non inductive load Operating current range Rated voltage 30 VDC 125 VAC 250 VAC Inductive load Contin...

Page 32: ...nal body onto the terminal cover For lead wires without peeling off their insulations insert them into the terminal body until they bump up against the lead wire stopper lower the contact from above to the lead wire and use pliers to push them into firm contact so that the contacts are touching the core wire 1 To regulate the pressure do not remove the cap on the lens surface but insert a small sc...

Page 33: ... M E M O ...

Page 34: ... M E M O ...

Page 35: ......

Page 36: ...ers only such items supplied by KOGANEI CORP The products of other manufacturers are covered only by such warranties made by those original manufacturers even though such items may have been included as the components The specifications are subject to change without notice Warranty Period Koganei Responsibility Limitations URL http www koganei co jp E mail overseas koganei co jp 5 15 100 ABAB KOGA...

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