background image

T162-1

Pressure regulation needle (red)

High

Low

Pressure adjustment screw

Pressure needle (black)

MPa

-

+

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

1

0.9

0

Handling instructions and Precautions

  Pressure gauge with built-in switches

Mounting and piping

1.

 While  any  mounting  direction  is  acceptable,  install  a  throttle 

mechanism  in  cases  where  pressure  pulsation  is  particularly 
severe, such as when mounted between a valve and an actuator.

  For mounting in locations subject to strong vibrations, consult us.

2.

 During mounting and piping operations, do not grab the pressure 

gauge body to tighten. For tightening, always use a wrench on the 
piping connection port hexagonal section. Use a tightening torque 
of  2.21  to  3.69  ft

lbf  when  the  pressure  gauges  are  mounted  on 

the pressure port plate with NPT1/4.

Pressure regulation

Rotate the pressure adjustment screw, align the pressure regulation 
needle  (red)  to  the  set  pressure,  and  set.  Rotating  the  pressure 
adjustment  screw  to  the  left  (counterclockwise)  sets  to  a  higher 
pressure,  and  rotating  it  to  the  right  (clockwise)  sets  to  a  lower 
pressure. When the air pressure rises to the set pressure, the switch 
is activated, and when it falls to less than the setting pressure 10 psi 
(response differential), the switch is returned to the original state.

Switch setting method and operations

Setting example: Want the switch to activate when the pressure is at 43.5 psi or less.

Wiring instructions

Pay attention to the NC and NO contacts and the colors of lead wires 
(when in wires with connectors, the terminal numbers) for wiring. In the 
diagram below, the numbers in parentheses ( ) represent the terminal 
numbers, while the 

 shows the direction of rising pressure. The 

indicator lamp switches off when the value is at the set pressure or higher, 
and lights up as a warning when the value falls below the set pressure.

General precautions   

1.

   Use this product to check the supply pressure. For use in precision 

control circuits, consult us.

2.

  Switch performance may be degraded in installation locations where 

the  temperature  is  higher  than  113°F  or  where  the  humidity  is 
constantly 50% or less. For use in these kinds of places, consult us.

3.

  If there is silicon gas in the ambient atmosphere, it may cause a 

contact failure because the contact operation uses micro switches. If 
there is silicon oil or silicon products in the vicinity of the product, 
eliminate the source of the silicon gas or use a contact protection 
circuit (for AC).

When  peeling  off  the  cable  sheath  (for  cabtyre  sheath  only),  pay 

attention to the lead wire bending direction. Setting the outer lead wires 

inside the terminal cover to be about 0.31 in longer than the inner wires 

can make it easier to mount the terminal body onto the terminal cover. 

For lead wires, without peeling off their insulations, insert them into the 

terminal body until they bump up against the lead wire stopper, lower the 

contact from above to the lead wire, and use pliers to push them into firm 

contact, so that the contacts are touching the core wire.

1.

  To  regulate  the  pressure,  do  not  remove  the  cap  on  the 

lens surface, but insert a small screwdriver into a slit in the 
cap  instead,  and  directly  rotate  the  pressure  adjustment 
screw.

2.

  The pressure needle has an indication error of ±7 psi. For 

fine-tuning  adjustment,  apply  compressed  air  at  the  set 
pressure to check the switch triggering action.

Wiring instructions with DIN connector

NC: Red (3)

NO: White (2)

Load

(+)

NC: Red (3)

NO: White (2)

Load

COM: Black (1)

 (–)

COM: Black (1)

NC: Red (3)

NO: White (2)

Load

(+)

NC: Red (3)

NO: White (2)

Load

COM: Black (1)

 (–)

COM: Black (1)

Indicator lights

Pressure switch 

setting

Pressure regulation 

needle (red needle)

Pressure needle 

(black needle)

0.2

0.8

1

0

MPa

psi

30

150

120

− +

0.6

0.4

60

90

NC: Red (3)

NO: White (2)

Load

(+)

NC: Red (3)

NO: White (2)

Load

COM: Black (1)

 (–)

COM: Black (1)

T162-5

Pressure 
increasing

0.2

0.8

1

0

MPa

psi

30

150

120

− +

0.6

0.4

60

90

Response differential:

Maximum 10 psi

0.2

0.8

1

0

MPa

psi

30

150

120

− +

0.6

0.4

60

90

Terminal 
body

Pliers

Lead wire

Cable

Cable ground

Cable gasket

Washer

Gasket

Contact

Terminal body

Lead wire

Terminal 
cover

Gasket

Cover 
mounting 
screw

T162-10

Lead wire 
stopper

JIS C3306

VCTF conductor 

0.00116 in

2

Finish outside diameter  0.260 in (2 wires)

 

0.276 in (3 wires)

Note

24 VDC

100 VAC, 200 VAC

24 VDC

100 VAC, 200 VAC

24 VDC

100 VAC, 200 VAC

Set the pressure regulation needle (red needle) 

to 43.5 psi.

When the pressure is in the range of 0 to 43.5 psi, 

the  built-in switch remains  at  NC, as  shown in 

the circuit diagram above, and the indicator lamp 

lights up.

When  the  pressure  supply  increases,  close  to  the 

pressure regulation needle (red needle), the built-in 

switch  flips  to NO, as shown in  the circuit diagram 

above, the load current flows, and the indicator lamp 

goes out. The position at this time is A. At this time 

switching  position  A  has  a  maximum  14.5  psi 

differential in relation to the pressure needle (black 

needle) because of a pressure needle tolerance of 

±7  psi  and repeatability  accuracy  of  ±7  psi  have 

accumulated.

When the pressure falls, and the pressure needle 

(black  needle)  is  higher  than  the  pressure 

regulation  needle  (red  needle),  the  internal 

switch changes to NC with a maximum response 

differential  of  10  psi.  When  this  happens,  check 

the  switching  position  and  adjust  the  pressure 

regulation  needle  (red  needle).  Note  that  NC 

cannot be used as a load contact. 

Use the switching of NO to OFF by controlling a 

relay or other B-contact device.

NC: Red (3)

NO: White (2)

Load

(+)

NC: Red (3)

NO: White (2)

Load

COM: Black (1)

 (–)

COM: Black (1)

For the connector type, the connector wiring position at time of 
delivery is in the connecting thread side (back side).

Note

Summary of Contents for FRZB Series

Page 1: ... Close side by side spacing Improved operability RoHS compliant product With water and fluids removal functions NPT thread specifications Improved knob operability and simple bowl installation and removal NEW VARIATION NPT thread specifications PSI gauge ...

Page 2: ...ation FRZB30 FRZB50 FRZB40 The 40 and 50 series can be used in combination with the FRZ series Easy to use water and fluids removal functions inside a compact design Ozone resistance specifications and NCU specifications copper free Note are standard Supports a wide variety of environments Improved flow rate characteristics allow a smaller configuration close side by side spacing is possible Down ...

Page 3: ...improved with an easy to see 270 swing angle display Comparison of our FR600 and FRZB50 filter regulators Compact design Improved flow rate characteristics enable a smaller configuration O P E N 1 968 3 150 3 051 3 622 9 587 7 874 Regulator FRZB50 Regulator FR600 existing product 0p s i1 4 5 1 2 0 9 0 6 0 3 0 Improved knob operability The knob is ideally sized and shaped to turn smoothly with a li...

Page 4: ...ckets can be used with all sizes of the FRZB filter regulators Brackets can also be used with the iB Cyclone and FRZ series A φ1 122 in panel mounting hole can be used for all sizes of the filter regulators Note There are limitations to the mounting installation orientation of the FRZB filter regulators Specialized 30 series for standalone application The 40 and 50 series can be used in combinatio...

Page 5: ...breakdown and to configure a system that ensures fail safe safety and reliability Do not use the product in excess of its specification range Doing so creates the risk of product breakdown loss of function or damage It could also drastically reduce operating life Before supplying air or electricity to the device and before starting operation always conduct a safety check of the area of machine ope...

Page 6: ...ids alkaline etc It could lead to early shutdown of some functions a sudden degradation of performance and a reduced operating life For information about materials see Major Parts and Materials When the device is not used for long periods over 30 days it is possible that the contacting parts may have become stuck leading to delayed operation or sudden movements resulting in injury Check for proper...

Page 7: ... fixed as shown in the following diagram Support external piping separately Design and selection Mounting installation and piping Note Applying bending moment or twisting moment may damage the product Note The muffler must be prepared by the user Note If a product is not securely fixed in place it may fall over be dropped or operate abnormally and cause an injury Note Operating the knob and the mo...

Page 8: ...for details Medium and operating environment Note Using the product in an environment that is outside the specified temperature or with medium that is outside the specified temperature will cause the product s functions to stop after a short period and will reduce the product performance and service life Note Contact a Koganei sales office or overseas department if you are considering using someth...

Page 9: ...cy varies according to conditions 2 See page Principles of water and fluids removal regarding the water and fluids removal principles for the FRZB filter regu lator series Humidity and oil mist removal 1 Filter regulators cannot remove humidity OUT port secondary side pressure exhaust and vent hole 1 When the knob on the filter regulator is turned to reduce the OUT port secondary side pressure or ...

Page 10: ...e for the push side and the pull side of the actuator should be 43 5 psi or less Reverse flow from the OUT port secondary side to the IN port primary side residual pressure exhaust 1 Select a filter regulator such as model FRZB32 with built in check valve specifications for releasing residual pressure on the IN port primary side to reduce pressure on the OUT port secondary side of a direct operati...

Page 11: ...in the diagram below to lock and release the knob Operation and maintenance inspections Yellow caution ring Shows the state of the knob lock Lock release Lock Knob in Pressure regulation 1 Pressure regulation is done as shown in the following diagram by turning the knob in the direction to increase pressure and in the direction to reduce it as shown at the top of the knob 3 Use a pressure gauge to...

Page 12: ...nction Note It may damage the equipment or devices or injure workers or operators Note Before pressing on the knob align the square part of the adjusting assembly refer to the exploded view on page and the square indented portion of the inside of the base of the knob before pressing the knob on so the knob is easier to press on Pressure port plate Groove O ring no port NPT1 4 NPT1 8 Pressure port ...

Page 13: ...bed fitting of the drain cock straight across and the barbed fitting must be inserted completely as shown in the diagram Also after installing the tube lightly pull on it to confirm that it does not come off 6 Do not allow the tube on the barbed fitting of the drain cock to become severely bent or twisted close to the fitting Note If the volume of water and fluids is greater than that shown in the...

Page 14: ...g the knob and Attaching the knob on page Replacing the seal kit element and bowl assembly 1 To replace the seal kit element and bowl assembly remove the filter regulator and do the work on a work table 2 The o rings and other sealing materials except for the dia phragm of the filter regulator are coated with grease 3 Contact your nearest Koganei sales office or overseas depart ment if you are con...

Page 15: ...re gauge to the filter regulator Mounting installation and piping Note Adjusting the range of the set pressure with a tool may damage component parts Note Surges in the medium external vibrations or shocks may result in damage to component parts Protrusions two places Pressure setting range green Upper limit Lower limit Note The product is no longer under warranty if it is disassembled and reassem...

Page 16: ...utlet closes and the liquid cannot drain When the level of liquid in the bowl reaches a specified level the float lifts and the liquid automatically drains Caution The liquid can be drained manually by turning the drain knob to the left See page for details When the level of liquid in the bowl reaches a specified level the float lifts and the liquid automatically drains Note 1 Supply pressure is n...

Page 17: ...robenzene hexachloride BHC Agricultural chemicals Petroleum components Solvent naphtha gasoline Fuel Alcohol Methyl alcohol ethyl alcohol cyclohexanol benzyl alcohol Anti freezing agents Phenol Carbolic acid cresol naphthol Antiseptic solutions Ether Methyl ether methyl ethyl ether ethyl ether Brake fluid additive detergent Ketones Acetone methyl ethyl ketone cyclohexane acetophenone Cleaning solu...

Page 18: ... needed to select the optional auto drain supply pressure is needed to operate the auto drain 3 Refer to the order codes and the specifications for each product starting on page for details on the various types of options Drain cock specifications A Auto drain type drain cock NO type C Auto drain type drain cock NC type N Drain cock with fitting Bowl guard specifications Blank No bowl guard PG Wit...

Page 19: ...omponent parts of the seal kit Order codes for brackets only 8Z BK Interchangeable brackets compatible with multi series FR15 FR30 and FR60 filter regulators Body size 30 For FRZB3 40 For FRZB4 50 For FRZB5 Element Pressure port plate E ZB P FRZ without pressure gauge connection port GP FRZ F11 with pressure gauge connection port 1 O ring and 2 small screws included 1 O ring and 2 small screws inc...

Page 20: ...t3 min 1 MPa 145 psi 1ℓ min 0 0353 ft3 min 0 0 1 75 3 5 5 25 ft3 min SCFM 50 100 150 ℓ min ANR Flow rate 0 8 75 17 5 26 25 ft3 min SCFM 250 500 750 ℓ min ANR Flow rate 0 0 8 75 17 5 26 25 ft3 min SCFM 250 500 750 ℓ min ANR Flow rate 0 0 8 75 17 5 26 25 ft3 min SCFM 250 500 750 ℓ min ANR Flow rate 0 0 17 5 35 52 5 ft3 min SCFM 500 1000 1500 ℓ min ANR Flow rate 0 0 17 5 35 52 5 ft3 min SCFM 500 1000...

Page 21: ... OUT IN φ0 177 1 004 For GN For G1 and G3 For G1S and G3S For GS1C and GS1D For GS1A and GS1B 3 23 2 067 2 91 φ1 673 φ1 673 2 85 1 378 1 181 1 181 1 181 For GS1A GS1B GS1C and GS1D For G1C and G4C For GS6 0 846 1 398 2 421 1 319 1 378 1 004 0 079 M5 2 M5 0 8 01 2 NPT1 8 02 2 NPT1 4 For PG For B 1 181 5 945 6 969 When knob is locked 6 831 Maintenance space at least 1 57 Filter regulator dimensions ...

Page 22: ...3 2 85 φ1 673 φ1 673 1 378 1 181 1 004 1 181 For G1S and G3S For GS1A GS1B GS1C and G1S For G1 and G3 For G1C and G4C For GN For GS6 1 181 2 83 M28 1 5mm NPT1 4 GP1 NPT1 8 0 256 1 260 1 969 1 575 1 024 1 575 2 835 1 319 1 378 1 004 0 079 For B 01 2 NPT1 8 02 2 NPT1 4 03 2 NPT3 8 For PG 1 181 6 161 7 421 When knob is locked 7 283 Maintenance space at least 1 57 OUT IN φ0 177 Filter regulator dimens...

Page 23: ... For GS1A and GS1B 3 29 2 067 2 97 φ1 673 φ1 673 2 91 1 437 1 063 1 181 1 181 1 181 For G1S and G3S For GS1A GS1B GS1C and GS1D For GS6 For G1 and G3 For G1C and G4C For GN 2 89 For PG S O S For B 02 2 NPT1 4 03 2 NPT3 8 04 2 NPT1 2 M28 1 5mm 3 051 1 831 1 280 NPT1 4 GP1 NPT1 8 1 969 1 260 0 256 O S 6 673 7 894 When knob is locked 7 756 φ0 177 Maintenance space at least 1 57 OUT IN DRAIN FRZB50 F1...

Page 24: ...ュール ブラケッ ト Bracket 1 969 0 197 0 217 1 417 1 260 0 945 0 551 0 256 φ 1 1 0 2 0 079 2 146 1 378 2 067 8Z BK 1Y Materials of major parts Steel plate electroless nickel plated Materials of major parts Steel plate electroless nickel plated 8Z BK40 8Z BK50 Interchangeable bracket 8Z BK30 1 969 2 028 0 079 0 197 φ1 102 0 217 0 079 0 079 1 339 1 260 0 689 0 886 0 650 2 0 260 4 R 0 1 3 0 φ1 102 0 197 0 22...

Page 25: ...ZB filter regulator Refer to page regarding the handling instructions and precautions for the 1 181 in integrated pressure gauge Note Do not supply pressure that exceeds the maximum operating pressure to the 1 181 in integrated pressure gauge Doing so may damage the product or reduce its performance and service life Materials of major parts Bourdon tube Brass Front cover Polycarbonate Case Polybut...

Page 26: ...rt s square portion Use a tightening torque of 2 21 to 3 69 ft lbf when the pressure gauges are mounted on the pressure port plate with NPT1 4 Note The pressure gauge is a precision measuring device Be careful of impacts and vibrations Preset marker You can set the preset marker Rotate the cover ring to first set the low pressure and then set the high pressure 0 0 30 60 0 4 0 6 90 0 8 120 150 1 Mp...

Page 27: ... do not grab the pressure gauge body to tighten For tightening always use a wrench on the piping connection port s square portion Use a tightening torque of 2 21 to 3 69 ft lbf when the pressure gauges are mounted on the pressure port plate with NPT1 4 Note The pressure gauge is a precision measuring device Be careful of impacts and vibrations 150 90 30 120 60 0 0 4 0 6 1 0 0 8 0 2 USE NO OIL MPa ...

Page 28: ...hort circuit protection Equipped Display 4 digits 4 digits 3 color LCD display display refresh rate 250 ms 500 ms 1000 ms selectable by key operation Displayed pressure range 14 5 to 145 psi Indicators Orange LED comparative output 1 operation indicator comparative output 2 operation indicator Lights up when comparative output is ON Environmental resistance Protective structure IP40 IEC Ambient te...

Page 29: ...essure port Doing so could damage the diaphragm and cause malfunctions 8 Do not operate the keys with a pin or similar sharp object Other precautions Setting items Threshold value setting You can directly change the ON OFF threshold value by just pressing the UP key or DOWN key This function forces the pressure value to zero when the pressure port is open to the atmosphere This function prevents k...

Page 30: ...Tr2 Main circuit External connection example Internal circuit Terminal no Color of leads of cable with connector 1 2 3 4 Load Load 12 to 24V DC 10 Input output circuit diagram Terminal layout Input output circuit and connections Terminal no Name V Comparative output 1 Comparative output 2 0V GS6 MODE E MPa GS6 KOGANEI φ0 146 cable 1 GS620 3W 0 1 1 MPa 1 181 1 181 0 374 1 673 0 295 1 004 0 059 NPT1...

Page 31: ...e pressure is rising 2 Use a set pressure that has a differential of at least 14 5 psi with the supply pressure 3 Regulating pressure indicator errors and repeatability errors could be accumulated maximum 14 5 psi Be careful during operations Micro switch rating 0 01 to 0 5 0 01 to 0 3 0 01 to 0 2 Non inductive load Operating current range Rated voltage 30 VDC 125 VAC 250 VAC Inductive load Contin...

Page 32: ...nal body onto the terminal cover For lead wires without peeling off their insulations insert them into the terminal body until they bump up against the lead wire stopper lower the contact from above to the lead wire and use pliers to push them into firm contact so that the contacts are touching the core wire 1 To regulate the pressure do not remove the cap on the lens surface but insert a small sc...

Page 33: ... M E M O ...

Page 34: ... M E M O ...

Page 35: ......

Page 36: ...ers only such items supplied by KOGANEI CORP The products of other manufacturers are covered only by such warranties made by those original manufacturers even though such items may have been included as the components The specifications are subject to change without notice Warranty Period Koganei Responsibility Limitations URL http www koganei co jp E mail overseas koganei co jp 5 15 100 ABAB KOGA...

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