background image

- 2 -

Before selecting and using the products, please read all the Safety Precautions carefully to ensure proper product use.

The Safety Precautions described below are to help you use the product safely and correctly, and to prevent injury or damage to you, other people, and assets.

Always be sure to comply with ISO4414 (Pneumatic fluid power - Recommendations for the application of equipment to transmission and control systems) and 

JIS B8370 (Pneumatic system regulations) safety regulations. 

 This product was designed and manufactured for use in general industrial machinery.

  When selecting and handling equipment, the system designer or another person with sufficient knowledge and experience should always read the Safety 

Precautions, catalog, Instruction Manual and other literature before commencing operation. Improper handling is dangerous.

  After reading the Instruction Manual, catalog, and other documentation, always store them in a location that allows easy availability for reference to users of this product. 

  Whenever transferring or lending the product to another person, always attach the catalog, Instruction Manual, and other information to the product where they are 

easily visible in order to ensure that the new user can use the product safely and properly.

   The danger, warning and caution items listed under these Safety Precautions do not cover all possible contingencies. Read the catalog and Instruction Manual 

carefully, and always keep safety first. 

DANGER

Indicates situations that can be clearly predicted as dangerous.

Failure to avoid the situation creates the risk of death or serious injury.

It could also result in damage or destruction of assets. 

WARNING

Indicates situations that, while not immediately dangerous, could become dangerous.

Failure to avoid the situation creates the risk of death or serious injury.

It could also result in damage or destruction of assets. 

CAUTION

Indicates situations that, while not immediately dangerous, could become dangerous.

Failure to avoid the situation creates the risk of minor or semi-serious injury.

It could also result in damage or destruction of assets. 

ATTENTION

While there is little chance of injury, this content refers to points that should be observed for appropriate use of the product. 

The directions are ranked according to degree of potential danger or damage: “DANGER”, “WARNING”, “CAUTION”, and “ATTENTION”

Safety Precautions

 

DANGER 

  Do not use the product for the purposes listed below:

1. Medical equipment related to maintenance or management of human lives or bodies. 

2. Machines or equipment designed for the purpose of moving or transporting people. 

3. Critical safety components in mechanical devices.

This product has not been planned or designed for purposes that require 

high levels of safety. Using the product in any of the ways described above 

creates the risk of loss of human life.

  When mounting the product and workpiece, always make sure they are firmly 

supported and secured in place. Falling, dropping, or abnormal operation of 

the product creates the risk of personal injury.

  Never attempt to modify the product in any way. Doing so creates the risk of 

injury, electric shock, fire, etc.

  Never attempt inappropriate disassembly, assembly or repair of the product 

relating to basic construction, or to its performance or to functions. Doing so 

creates the risk of injury, electric shock, fire, etc.

  Do not splash water on the product. Water spraying on the product, washing 

the product, or using the product under water creates the risk of malfunction, 

leading to injury, electric shock, fire, etc.

  Do not use the product in locations with or near dangerous substances such 

as flammable or ignitable substances. This flow meter is not explosion-proof. 

Doing so creates the risk of ignition and fire.

  Do not attempt any adjustment (connecting or disconnecting tubes or 

connectors, piping work, etc.) to mechanisms attached to the product while the 

product is operating. Abnormal operation creates the risk of personal injury.

WARNING 

  Do not use the product in excess of its specification range. Doing so creates 

the risk of product breakdown, loss of function, or damage. It could also 

drastically reduce the product's operating life.

  Before supplying air or electricity to the device and before starting operation, 

always conduct a safety check of the area of machine operation. 

Unintentional supply of air or electricity could possibly result in electric 

shocks, or in injury caused by contact with moving parts.

  Do not touch terminals and other exposed electric parts while power is turned 

on. Doing so creates the risk of electric shock and abnormal operation.

  Do not allow the product to be thrown into fire.

Doing so creates the risk of explosion, resulting in the release of toxic gasses.

  Do not sit on the product, place your foot on it, or place other objects on it.

Doing so creates the risk of injury due to tripping or the product tipping over, 

resulting in product damage and abnormal, erratic, or runaway operation.

Always read these precautions carefully before use. 

 When conducting any kind of operation for the product, such as maintenance, 

inspection, repair, or replacement, always turn off the air supply completely 

and confirm that residual pressure inside the product or in piping connected to 

the product is atmospheric pressure before proceeding. 

In particular, be aware that residual air will still be in the air compressor or air 

storage tank.

 Do not allow cables to be damaged.

Allowing a cable to become cut, bent excessively, pulled, rolled up, placed 

under heavy objects, or squeezed between two objects creates the risk of 

current leaks or defective continuity that can lead to fire, electric shock, or 

abnormal operation.

 Do not allow the flow meter to be exposed to external magnetism while it is operating. 

Unintended movements could result in damage to the equipment or in personal injury. 

 Use safety circuits or design a system that prevents damage to machinery 

and personal injury when the machine is shut down due to an emergency 

stop or electrical power failure.

 Do not share a conduit with or wire parallel to power lines or high voltage lines. 

Noise from these lines may cause the flow meter to operate erratically.

 When wiring, take care to ensure that wiring polarity is correct.

Incorrect polarity creates the risk of damage to the flow meter.

 Do not use any type of medium that is not specifically stipulated in the 

specifications. Using a non-specified medium could lead to short term loss of 

function, sudden degradation of performance, and a reduced operating life.

CAUTION 

 Do not use in locations that are subject to direct sunlight (ultraviolet rays), 

dust, salt, iron powder, humidity, or in the media and/or the ambient 

atmospheres that include organic solvents, phosphate ester type hydraulic oil, 

sulfur dioxide, chlorine gas, acids, etc. It could lead to early shutdown of some 

functions or a sudden degradation of performance, and result in a reduced 

operating life. For the materials, see the Major Parts and Materials. 

 When installing the product, be sure to allow adequate work space around it. Failure 

to do so will make it more difficult to conduct daily inspections or maintenance, 

which could eventually lead to system shutdown or damage to the product.

 Do not use the flow meter in locations subject to large electrical currents or 

strong magnetic fields. It could result in erratic operation.

 Do not scratch, dent, or deform the product by climbing on it, using it as a scaffold, 

or placing objects on top of it. Doing so creates the risk of damage to or breakage 

of the product, resulting in operational shutdown or degraded performance.

 Always post an "operations in progress" sign for installations, adjustments, or 

other operations, to avoid unintentional supplying of air or electrical power, 

etc. Unintended air or power supply can cause electric shock or sudden 

operation, creating the risk of personal injury. 

Summary of Contents for FA Series

Page 1: ...FA Series Flow Meter 注 bタイプの使用サイズは左右 50mm 120mm未満 このデータからの縮率は 50 120 未満 M140787 Ver 3 0 Instruction Manual Ver 3 0 Details ...

Page 2: ...pecifications 16 Order Codes 17 Pressure Loss 18 Dimensions 19 Thank you for purchasing a Koganei FA Series Flow Meter To ensure safe use of this product be sure to read the contents of this manual and gain an understanding of how to properly operate the product before actually trying to use it Keep this manual in a safe place for future reference Contents ...

Page 3: ...ing work etc to mechanisms attached to the product while the product is operating Abnormal operation creates the risk of personal injury WARNING Do not use the product in excess of its specification range Doing so creates the risk of product breakdown loss of function or damage It could also drastically reduce the product s operating life Before supplying air or electricity to the device and befor...

Page 4: ...anei parts or compatible parts recommended parts Always observe the prescribed methods and procedures 2 Never attempt inappropriate disassembly or assembly of the product relating to basic configurations or its performance or functions Koganei shall not be held responsible for any problems that occur as a result of these items not being properly observed General Precautions Mounting location Avoid...

Page 5: ...g piping apply an appropriate amount of sealant Do not apply sealant to the first two threads of the end of the pipe Over application of sealant can cause it to get inside the piping creating the risk of measurement error and damage to the FA Series Flow Meter 7 If different diameter piping a regulator filter valve or other piping equipment is installed upstream from the FA Series Flow Meter be su...

Page 6: ...straight pipe is straight piping that is the same bore diameter as the flow meter The following types of pipes are suitable as straight pipe carbon steel pipes for ordinary piping JIS G3452 carbon steel pipes for pressure service JIS G3454 Schedule 40 or less and stainless steel pipes JIS G3459 Schedule 40 Note 1 For equipment not included in the table below provide 15D or larger straight piping w...

Page 7: ...ctor separately from power lines and high voltage lines use a separate conduit Noise from these lines may cause the equipment to operate erratically 3 When connecting a cable with connector align the core wire and push it in as far as it will go Next tighten the connector nut by hand When tightening the nut be sure to keep it within the prescribed torque 0 4 to 0 6N m range Failure to do so create...

Page 8: ...grated value reaches 0 The integrated value is saved to non volatile memory at 10 minute intervals Note that this means depending on the power off timing the latest maximum 10 minute interval integrated value may not have been recorded Also note that there is no recording for an integrated countdown To reset the integrated value hold down the and keys at the same time for at least five seconds whi...

Page 9: ...s flow rate switch 1 parameter is exceeded Instantaneous flow rate lower limit switch Outputs when the value set with the instantaneous flow rate switch 1 parameter is subceeded Instantaneous flow rate range switch Outputs when instantaneous flow rate is within the range set by instantaneous flow rate switch 1 and instantaneous flow rate switch 2 Integrated flow rate count up switch Outputs when t...

Page 10: ...eys by pressing with a mechanical pencil a screw driver or any other pointed object Doing so can lead to malfunction CAUTION Function settings While the basic screen is displayed hold down the key for about two seconds The three digits on the left will show the function number while the two digits on the right will show the current setting of the function Example of display Function number Current...

Page 11: ...ious unit They are not converted automatically After changing the unit reset integration before using it again The peak value and lower value are reset when the unit is changed Switch output 00 Not used 01 Instantaneous flow rate upper limit 02 Instantaneous flow rate lower limit 03 Instantaneous flow rate range 04 Instantaneous flow rate upper limit inverted 05 Instantaneous flow rate lower limit...

Page 12: ...t cannot be obtained when the setting values is less than 10 of FS Setting zero outputs fixed output during an alarm Reconfigure this setting after changing the display unit setting with function selection Analog output 4mAflow rate specificationNote 1 Flowratevalue equivalentto0to400 FScanbeset Note5 0 Settings are values with decimal points removed Decimal points will be added with model setting...

Page 13: ... flow rate screen is displayed hold down the key for about two seconds This will change to the instantaneous flow rate lower value screen which alternate between and the lower value To exit the lower value screen press the key This will return to the instantaneous flow rate screen or integrated flow rate screen To clear the current instantaneous flow rate lower value display the lower value and th...

Page 14: ...ure compensation Channel ID number 0 Adjustment value Configured when using the replacement bypass unit Settings register main channel characteristic values Not displayed for FAS 002 FAS 005 Do not change except when replacing bypass unit Cannot be changed without inputting a password for the reservation code Channel ID number 1 Adjustment value Channel ID number 2 Adjustment value Model FAS 030 2...

Page 15: ...ck flow The alarm will cease displaying when the actual flow rate becomes within the display range flow rate Registration data abnormal ity 1 Abnormal channel ID numbers registered Correct flow rate calculation cannot be performed The registered channel ID numbers may be wrong Use maintenance mode to register the correct channel ID numbers Note 2 If changing the setting does not clear the alarm tu...

Page 16: ...mber label of the main channel ー ー Body Number Channel ID number 0 Channel ID number 1 Channel ID number 2 Model numbers are 2 for the FAS 030 3 for the FAS 060 and 4 for the FAS 120 Be sure to double check the channel ID numbers and the model number after you input them 4 Check to make sure that the instantaneous flow rate display shows zero 5 Apply pressure to the flow meter and inside the pipin...

Page 17: ...01 MPa 1 digit 5 to 100 of FS flow 1 current output 4 to 20 mA Output range 3 2 to 20 8 mA Fixed output during alarm up 21 6 0 4 mA initial default modifiable by setting Fixed output during alarm down 0 0 0 4 mA fixed Allowable load resistance 300 Ωmax Maximum output current 24 mA max Within 1 5 s For 0 100 FS step input time to reach 95 of maximum value Calculation cycle 50 ms Rc 1 4 Rc 1 2 Rc1 R...

Page 18: ...channel material Bypass unit Gasket Bypass unit case material Load mass kg Semiconductor non volatile memory EEPROM Recorded data Function settings parameters integrated values etc 50 MΩ min Between connector pin and main channel or mounting bolts by 500VDC megger Option with connector oil resistant flame retardant cable UL2464 EN standard See Installation attitudes on page 4 IP65 JISC0920 and IEC...

Page 19: ...5 0 1 MPa Primary side pressure 0 7 MPa 0 3 MPa 0 5 MPa 0 1000 6000 5000 4000 0 2000 3000 Flow rate R min normal 0 1 MPa Primary side pressure 0 7 MPa 0 3 MPa 0 5 MPa 0 80 20 40 60 Pressure loss kPa Pressure loss kPa FAS 060 20 5 10 15 0 1 MPa Primary side pressure 0 7 MPa 0 3 MPa 0 5 MPa 0 1000 6000 5000 4000 0 2000 3000 Flow rate R min normal 0 1 MPa Primary side pressure 0 7 MPa 0 3 MPa 0 5 MPa...

Page 20: ...threaded mounting hole 2 M4 x 0 7 depth 7 87 8 90 78 75 63 4 5 5 5 Mounting bracket B FAS 030 FAS 002 2 Rc1 4 FAS 005 2 Rc1 2 threaded mounting hole 2 M4 x 0 7 depth 7 46 5 15 34 75 47 13 5 24 48 27 65 8 1 5 73 8 23 5 IN OUT φ6 90 78 75 63 4 5 5 5 Mounting bracket B M12 connector Cable with connector option 2NL Cable length 2000 mm 5NL Cable length 5000 mm FAS 002 FAS 005 ...

Page 21: ...th 2000 mm 5NL Cable length 5000 mm φ6 M12 connector threaded mounting hole 2 M5 x 0 8 depth 7 IN OUT FAS 060 2 Rc2 34 17 61 30 5 110 106 8 75 37 5 75 87 5 37 5 Cable with connector option 2NL Cable length 2000 mm 5NL Cable length 5000 mm φ6 M12 connector threaded mounting hole 2 M5 x 0 8 depth 7 OUT IN FAS 120 ...

Page 22: ...φ4 5 Cross head pan screw M4 0 7 length 6 2 pcs supplied 48 78 90 Additional Parts Dimensions mm φ6 φ14 40 40 FAK 2L 2000 FAK 5L 5000 Bypass unit FAB Mounting bracket B FAS Cable with connector option FAK 2L Cable length 2000 mm Yamatake Corporation FAK 5L Cable length 5000 mm ...

Page 23: ...tact the Overseas Department below Inquiries Koganei Corporation Overseas Department 3 11 28 Midori cho Koganei City Tokyo 184 8533 TEL 042 383 7172 FAX 042 383 7206 Revision History Ver 2 0 P17 The order codes of Lenght of cable with connector will be changed as bellow 2L 2NL 5L 5NL The order code of cable with connector in additional parts will be changed as below PA5 41S 2MK E FAK 2L PA5 41S 5M...

Page 24: ...hina Tel 021 6145 7313 Fax 021 6145 7323 KOGANEI PORNCHAI CO LTD 89 174 Moo 3 Vibhavadee Rangsit Road Talad Bangkhen Laksi Bangkok 10210 Thailand Tel 02 551 4025 Fax 02 551 4015 KOGANEI KOREA CO LTD Room 301 Donghwa Bld 25 5 Yoido Yongdeunpo Gu Seoul Korea Tel 02 786 0413 Fax 02 786 0415 For other information and more detailed specifications see the product catalog For inquiries about the product ...

Reviews: